In the last few years, Run-to-Run (R2R) control techniques have been developed and used to control various processes in industries. These techniques combine response surface, statistical process control, and feedback control techniques. The R2R controller consists of a linear regression model that relates input variables to output variables using Exponentially Weighted Moving Average (EWMA). In this paper, we have developed a R2R controller model based on quality costs. The model consists of finding optimum weight of EWMA procedure in R2R controllers with respect to conformities and nonconformities costs. The validity and performance of the developed model were tested using a real case study in an optic industry application.

Keywords: Quality costs, R2R controller, EWMA

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