Journal of Advanced Materials in Engineering (Esteghlal)

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This paper is concerned with investigations into the effect of tension between the stands of the finishing mill on width control in a hot rolling process. An analysis is given to predict satisfactorily the variation in width due to spreading and also due to strip tension between the stands. Wusatowski's model which is developed to give an account of spreading is specified and a similar model to give an account of width reduction due to strip tension between the stands is developed. It is shown that the theoretical values of the model are in good agreement with the experimental results obtained from a hot rolling line of steel strip.

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In this paper, collapse behavior of simple and reinforced thin-walled channel- section beams, subjected to three- point bending, is investigated. Many simple channel- section beams of different geometry and some reinforced ones were tested, and their strengths after collapse were obtained thoroughly. Since the available theories in this area are complicated and little attention has been paid to the case of reinforced thin-walled beams, simple models were used and further developed to give an account of the collapse load and the deformation energy of such beams. The method proposed in this paper is valuable both to the further studies of the symmetric thin-walled beams with arbitrary cross-section and to its practical application of such beams as energy absorbers.

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A new method (thermal spokes) is proposed to simulate the guide rolls in FE analysis of the ring rolling process. So far this method is the only one, capable of calculating guide rolls reaction contact forces related to the stiffness of their adjustment mechanism. The method is simple to use, does not introduce further nonlinearities and could be used in any kind of FE formulations. The method is successfully employed in FE analysis of rectangular and T-section rings. The results of the thermal spokes method, a new analytical method based on lever arm principle with experimental results are in good agreements. This analysis shows that the guide rolls greatly affect the process. Keywords: ring rolling, finite element method, guide rolls, thermal spokes

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In this paper an analytical model for cold rolling of strip has been described. This model is developed based on the slab method of analysis and the hydrodynamic lubrication. The characteristics of rolling are obtained from the equations of equilibrium and the plate was allowed to strain harden assuming that the lubricant behaves as a Newtonian fluid. The shear stress to the plate is obtained by calculating the thickness of the lubricant film by employing a viscosity-pressure-temperature relation. The governing equations are obtained by composing these relations and the final differential equations have been solved. From the solution of the final equation, the rolling force، torque and shear stress to the plate are calculated. To verify the validity of the proposed model, these values are compared with experimental and analytical results of other investigators. It was also noted that by employing the proposed analytical model, a large amount of computation time and costs are saved

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In this paper, an analytical method based on Modified Slab Method of analysis is presented to study the asymmetrical rolling process due to difference in work rolls radii, rolls speeds and interface frictions. The shear force imposed on material along the contact region is considered to be a function of the frictional factor and the roll gap geometry. Elastic-plastic with linear work hardening constitutive law was assumed. Asymmetric factors considered are roll diameter ratio, roll speed mismatch and differential interface friction conditions. Neutral points’ location along the contact region in relation to the variations on thickness reduction, roll speed ratios, roll diameters ratio and front and back tensions are investigated. Predicted values for rolling force and torque from the present analytical model are compared with those of other workers, which are shown to be in good agreement

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In this paper, an analytical model based on Modified Slab Method is presented for rolling of clad sheet or double-layers in which the two layers are bounded prior to rolling. This model considers the general case of asymmetrical rolling due to unequal surface speed, different contact friction, roll diameters, flow stress, and thickness ratios of the two layers. Using this model, rolling parameters such as pressure distribution along the arc of contact of the rolls and the clad sheet, rolling force, and torque with respect to reduction in thickness can be easily calculated. The analytical rolling force and torque computed by the proposed model were compared with the analytical results of other researchers and were shown to be in good agreement. The proposed model is very suitable for online control application due to its completeness and its capability of predicting the rolling parameters

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The mechanical behavior of cold rolled sheets is significantly related to residual stresses that arise from bending and unbending processes. Measurement of residual stresses is mostly limited to surface measurement techniques. Experimental determination of stress variation through thickness is difficult and time-consuming. This paper presents a closed form solution for residual stresses, in which the bending-unbending process is modeled as an elastic-plastic plane strain problem. An anisotropic material is assumed. To validate the analytical solution, finite element simulation is also demonstrated. This study is applicable to analysis of coiling-uncoiling, leveling and straightening processes.