S. Otroj, F. Mohammadi, M.r. Nilforushan,
Volume 33, Issue 1 (Journal of Advanced Materials- Summer 2014)
Abstract
In this paper, the effect of MgCl2 addition on the kinetics of MA spinel formation was investigated. For this purpose, the stoichiometric mixture of MgCO3 and calcined aluminum was calcined at 1100 °C for 1 hr. Then, the calcined composition was wet-milled and after addition of 6% MgCl2 the compositions were pressed and fired at 1300 and 1500 °C for different times. Spinel phase content was determined using semi-quantitative phase analysis. With regard to Jander's equation, the rate constant was calculated, and the activation energy was obtained from Arrhenius equation. The results showed that the addition of MgCl2 leads to the acceleration of the spinel formation reaction. Besides, 55.71 Kcal/mol as the activation energy was calculated for the composition containing 6 wt.% MgCl2 compared with 93.06 Kcal/mol for the composition without MgCl2.
H. Ahmadi, S. Otroj, M. R. Nilforushan, A. Dehghani Varnamkhasti,
Volume 36, Issue 2 (Journal of Advanced Materials-Summer 2017)
Abstract
In this study, the composition of magnesium aluminate spinle and the converter mud were used as raw materials to in-situ formation of hercynite phase in magnesite-hercynite refractory bricks. The pressed samples were sintered at 1400 and 1500℃ and then, the phase composition of bricks was evaluated after firing at 1400℃. Besides, the effect of nano-magnesia particles addition on the properties of magnesia-hercynite refractory bricks was examined. Hence, the physical peroperties, thermal shock resistance and microstructure of refractory bricks were evaluated. The phase composition results showed that hercynite is well-formed in the refractory matrix, which leads to bonding formation and its increase between magnesia particles. The evaluation of results indicated that the addition of nano-magnesia particles can reduce the porosity of brick via increasing particles packing. In this relation, 1 wt. % nano-magnesia addition was determined as optimum content. Further addition of nano-magnesia leads to increasing of porosity via agglomeration of particles. Due to the high surface area of used nano-magnesia particles, the adequate sintering of refractory brick containing nano-magnesia take places at 1400℃. This leads to increasing of particles bonding and then, increasing mechanical strength, but it can not affect the thermal shock resistance of refractory bricks. The microstructural evaluations showed the lower porosity and further particles bonding with addition of nano-magnesia optimum content.