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H. Ahmadi, S. Otroj, M. R. Nilforushan, A. Dehghani Varnamkhasti,
Volume 36, Issue 2 (Journal of Advanced Materials-Summer 2017)
Abstract

In this study, the composition of magnesium aluminate spinle and the converter mud were used as raw materials to in-situ formation of hercynite phase in magnesite-hercynite refractory bricks. The pressed samples were sintered at 1400 and 1500℃ and then, the phase composition of bricks was evaluated after firing at 1400℃. Besides, the effect of nano-magnesia particles addition on the properties of magnesia-hercynite refractory bricks was examined. Hence, the physical peroperties, thermal shock resistance and microstructure of refractory bricks were evaluated. The phase composition results showed that hercynite is well-formed in the refractory matrix, which leads to bonding formation and its increase between magnesia particles. The evaluation of results indicated that the addition of nano-magnesia particles can reduce the porosity of brick via increasing particles packing. In this relation, 1 wt. % nano-magnesia addition was determined as optimum content. Further addition of nano-magnesia leads to increasing of porosity via agglomeration of particles. Due to the high surface area of used nano-magnesia particles, the adequate sintering of refractory brick containing nano-magnesia take places at 1400. This leads to increasing of particles bonding and then, increasing mechanical strength, but it can not affect the thermal shock resistance of refractory bricks. The microstructural evaluations showed the lower porosity and further particles bonding with addition of nano-magnesia optimum content.
 


S. E. Mousavi Ghahfarokhi, F. Bazdar, I. Kazeminezhad,
Volume 36, Issue 2 (Journal of Advanced Materials-Summer 2017)
Abstract

In this paper, Ni-doped lead hexaferrites (PbFe12-xNixO19) nanoparticles with x = 0.2 were prepared by sol- gel method. Then, the effect of annealing temperature on its structural, magnetic and dielectric properties was studied. First, the dryed gel was evaluated by Thermogravimetry-Differential Thermal Analysis (TG/DTA) and then, the structural morphology, magnetic and dielectric properties of samples have been characterized by Fourier Transform Infrared (FT-IR) spectroscopy, X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM), Vibrating Sample Magnetometer (VSM) and LCR meter. The results of x-ray diffraction patterns show that by increasing annealing temperature up to 800 °C, PbFe11.8Ni0.2O19 phase percentage in the samples increases. Also, by increasing annealing temperature, the magnetization increases because the unwanted phases disappear and pure and single-phase lead hexaferrite are formed. By increasing frequency, first the AC electrical conductivity of the samples decreases and then increases. These variations have been explained by Maxwell- Wanger model. The result measurements show that the best sample is PbFe11.8Ni0.2O19 with annealing temperature of 800 °C for 3 h.
 


H. Chavilian, K. Farmanesh, A. Soltanipour, E. Maghsoudi,
Volume 36, Issue 3 (Journal of Advanced Materials-Fall 2017)
Abstract

In this research, industrial hot deformation processes was simulated for 321 austenitic stainless steel using hot compression test with the aim of acquiring technical knowledge and indigenization of stainless steel production. The obtained stress-strain curves showed the common retrieval dynamic behaviour. By microscopic studies, the main restoration mechanism during hot deformation in this steel was diagnosed as dynamic recrystallization, that due to low stacking fault energy of 321 stainless steel, this phenomenon was justified. Then, using diagrams related to real stress, real strain and strain rate, the onset point of dynamic recrystallization was determined under different conditions. Also, using the constitutive equations and Zener-Holloman parameter, hot deformation behaviour of 321 stainless steel was studied and the activation energy of hot deformation for this steel was determined as 422 (Kj/mol).

D. Azadrooy, H. Saghafian,
Volume 36, Issue 3 (Journal of Advanced Materials-Fall 2017)
Abstract

The effect of stir casting process on the modification of the Fe-containing intermetallics formed in a cast in-situ composite based on Al-319 matrix alloy was studied in the present work. Microstructural observations using optical and scanning electron microscopes showed that the undesirable needle-like shape of the Fe-containing intermetallics (β) and also the coarse star-like α compounds were modified into the disc and spheroid shape particles with much less length to width ratio. The effect of parameters such as stirring temperature, cooling rate and Fe contents on the shape, size and distribution of intermetallic particles and eutectic Si blades were also studied. Results showed that the best condition to improve the shape, size and distribution of  intermetallic particles can be achieved at a stirring speed of 1200 rpm for 5 minutes at the vicinity of β needles nucleation temperature followed by casting into a metallic mold. Based on the results obtained from the current work, it can be concluded that the harmful morphology of the β intermetallic needles can be properly modified by applying a shearing force during stirring the molten alloy in the semi-solid state.

M.r. Khanzadeh Gharah Shiran, H. Bakhtiari, M. Mohammad Javadi,
Volume 36, Issue 3 (Journal of Advanced Materials-Fall 2017)
Abstract

In this research, the effect of standoff distance and explosive material thickness on metallurgical features of explosive welding connection of copper to 304 stainless steel has been investigated. Experimental analysis were performed using optical microscopy, scanning electron microscopy, microhardness test and tensile shear strength test. The results indicated that due to severe plastic deformation in welding, both grain elongation and refinement occurred near the connection. Also, increasing of welding parameters led to an increase in the locally melted zones. The results showed that chemical composition of the melted zone consisted of elements of both flyer and base plates. By decreasing the explosive material thickness and standoff distance, the hardness of copper interface zone decreased from 103.4 HV to 99.8 HV. Moreover, increasing the temperature in stainless steel connection led to decreased hardness. As such, the maximum tensile shear strength of 244 MPa was observed  in the sample with 79 mm explosive thickness and 3 mm standoff and the minimum tensile shear strength of about 208 MPa in the sample with 46 mm explosive thickness and 3 mm standoff. By decreasing explosive thickness and standoff, the bond strength decreased, too.
 


D. Haghshenas, A. Amirjani,
Volume 36, Issue 4 (Journal of Advanced Materials-Winter 2018)
Abstract

In this study, null and one-dimensional nanoparticles and nanostructures of Ag and Ag-Cu were synthesized using polyol method. In order to prepare different nanostructures with the same synthesis route, thermodynamics and kinetic conditions of the system were manipulated. In the thermodynamics approach, the nanostructures with the minimum surface energy were obtained as the final product, while in kinetic approach, the nanostructures with the lower activation energy were formed. By using these appraoches, Ag and Ag-Cu spherical and cubical nanostructures were produced in the size range of 90-100 nm. Also, by manipulating the kinetic conditions of the system, silver nanowires with the diameters in the range of 100-200 nm and the length of several microns were obtained successfully. The effect of Cu ions (Cu2+) on aspect ratio of the synthesized silver nanowires by polyol method was evaluated.

S. Yousefi, B. Ghasemi, M. Tajalli, A. Asghari,
Volume 36, Issue 4 (Journal of Advanced Materials-Winter 2018)
Abstract

In this paper, high purity magnesium hydroxide nanoplates were successfully synthesized by using brine rich in magnesium ions as precursor and NaOH as precipitating agent without using dispersant agent in the room temoerature. The study and characterization of various properties of obtained nanopowder was carried out by X-Ray Diffraction (XRD), Field Emission Scanning Electron Microscopy (FESEM), Energy Dispersive X-ray Fluorescence Spectrometer (EDX), Fourier Transform Infrared Spectrophotometer (FTIR) and Ultraviolet–visible spectroscopy (UV-Vis). The FESEM and XRD analysis results showed that magnesium hydroxide powder had nanoplates with the average crystallite size 17.1nm and no impurity; that was in agreement with the result of EDX and FTIR perfectly. Furthermore, optical characteristics of magnesium hydroxide nanoplates by UV-Vis spectroscopy showed an optical band gap of 5.5 eV. This wide band gap can be a useful innovation in optoelectronic sub-micron devices.

M. R. Pakmanesh, M. Shamanian, S. Asghari,
Volume 36, Issue 4 (Journal of Advanced Materials-Winter 2018)
Abstract

In the present study, the optimization of pulsed Nd:YAG laser welding parameters was done on a lap-joint of a 316L stainless steel foil in order to predict the weld geometry through response surface methodology. For this purpose, the effects of laser power, pulse duration, and frequency were investigated. By presenting a second-order polynomial, the above-mentioned statistical method was managed to be well employed to evaluate the effect of welding parameters on weld width. The results showed that the weld width at the upper, middle and lower surfaces of weld cross section increases by increasing pulse durationand laser power; however, the effects of these parameters on the mentioned levels are different. The effect of pulse duration in the models of weld upper, middle and lower widths was calculated as 76, 73 and 68%, respectively. Moreover, the effect of power on theses widths was determined as 18, 24 and 28%, respectively. Finally, by superimposing these models, optimum conditions were obtained to attain a full penetration weld and the weld with no defects.

S. Sadeghzade, R. Emadi, Sh. Labbaf,
Volume 37, Issue 1 (Journal of Advanced Materials-Spring 2018)
Abstract

In the recent three decades, Ca-Si-based ceramics have received great attention as an appropriate candidate for tissue engineering applications due to their remarkable bioactivity, biocompatibility, and good bone formation ability. Hardystonite is currently recognized as a bioactive and biocompatible bio-ceramic material for a range of medical applications. In the present study, for the first time, hardystonite powder and 3D hardystonite scaffold with interconnected porosity were produced using mechanical alloying synthesis and the space holder method, respectively. It was found that pure nano-crystalline hardystonite powder formation occurred following 10 h of milling and subsequent sintering at 800  C° for 3 h. The measured crystallite size of particles and the hardystonite scaffold was found to be 28 ± 2 and 79 ± 1 nm, respectively. The results also showed that nanostructured hardystonite scaffolds with the compressive strength and modulus of 0.35 ± 0.02 and 10.49 ± 0.21 MPa, the porosity of 81 ± 1% , and pores size range of 200–500 μm were successfully synthesized after sintering at 1250 °C for 3 h. During the sintering process, NaCl (80wt%, 300-420 µm), as the spacer agent, gradually evaporated from the system,producing porosity in the scaffold. Simulated body fluid (SBF) was used to evaluate the apatite formation ability of the scaffolds. The results showed that the formation of an apatite layer on the scaffold surface could be considered as a bioactivity criterion.

H. Salehi, P. Amiri, Y. Loveimi Motlagh,
Volume 37, Issue 1 (Journal of Advanced Materials-Spring 2018)
Abstract

In this article, the electronic  and optical properties of bulk TiC and  its narrow nanowires  were investigated using Quantum-Espresso/PWSCF computational package in the framework of density functional theory. According to the results, this compound showed a  metallic behavior in the bulk structure, but the small diameters of the nanowires  against the bulk structure  showed a semiconducting behavior. This deviation became negligible at the higher diameters. In  both structures, the electronic results were compatible with  the optical  calculations of the structure under consideration. Considering the optical results, the structure of bulk TiC had  the  maximum amount of  refractive index value and this amount could be decreased by a reduction in the nanowire diameters. Also, the optical results indicated that by increasing the size of nanowires, the ELLOS value  was raised toward the corresponding bulk value

Mrs M. Amoohadi, Mr M. Mozaffari, A. R. Gharaati, M. Rezazadeh,
Volume 37, Issue 1 (Journal of Advanced Materials-Spring 2018)
Abstract

In this study, iron powder (~45 μm) with the  minimum purity of 99% was insulated by the 1 to 4 wt% sodium silicate insulator (SiO2.3Na2O solution in 40 wt% water) and the 0.5 wt% zinc stearate. Insulated powders were pressed in a die with  a toroidal shape at the pressure of 320 MPa. The effects of insulator percentage and annealing temperature on the magnetic permeability, core loss tangent, and the total loss were investigated. The results indicated that the sodium silicate insulator could be suitable for insulating iron powders used in iron powder cores for high frequencies up to 1000 kHz. Also, this insulator could be stable against heat up to 450 °C.


S. Faraji, Gh. Dini, M. Zahraei,
Volume 37, Issue 1 (Journal of Advanced Materials-Spring 2018)
Abstract

Manganese ferrite nanoparticles (NPs) have different applications, especially in medical diagnosis and treatment as well as the biomolecule separation,. In this research, the effects of various parameters such as the pH of reaction solution and  the hydrothermal process duration on the synthesis of spinel phase in NPs were evaluated. Crystal structure, chemical composition, morphology and size of synthesized particles were investigated by the X-ray diffraction (XRD) analysis and field-emission scanning electron microscopy (FE-SEM) equipped with energy dispersive spectroscopy (EDS). The XRD results showed that the process duration of 12 h and pH=11 were suitable for the formation of monophase manganese ferrite NPs. The FE-SEM investigations showed that the average size of the synthesized NPs was about 50 nm. Moreover, the EDS analysis showed the presence of about 20% of manganese in the NPs structure. Hydrothermally synthesized manganese ferrite NPs in this researchcould be, therefore,  a good candidate for the biomedical application due to their small size and narrow size distribution.

S. Ghadiri, A. Hassanzadeh-Tabrizi,
Volume 37, Issue 1 (Journal of Advanced Materials-Spring 2018)
Abstract

In this study, the synthesis of nano-porous calcium magnesium silicate was performed and studied to improve drug properties and drug release. This synthesis was carried out by using the tetraethyl ortho silicate precursor (TEOS) and the Cetyltrimethyl ammonium bromide surfactant (CTAB) in a sol-gel alkaline environment; and the product was heat treated at 600° C and 800° C temperatures. The purpose of this study is to investigate the effect of the calcination temperature on the potential for ibuprofen release by the production produced compound. The product was studied using X-ray diffraction patterns (XRD), Nitrogen adsorption / desorption, Fourier-transform infrared spectroscopy (FTIR), ultraviolet spectroscopy (UV) and Transmission electron microscopy (TEM), and field emission scanning electron microscopy (FE-SEM). The results of Nitrogen absorption-desorption assay showed a surface area of 42-140 m2 /g The drug release after 240 hours showed that the calcite sample had a lower release at 600 ° C, temperature that which was is due to the smaller size of the cavities and the more surface area, as compared tothan the other specimens. Also, calcium and magnesium elements increased  the loading capacity, and createcreating a suitable substrate for for the slower drug release. Overall, This this study showed that nano-porous magnesium silicate calcium has had  the ability to load and release the ibuprofen and can could be, therefore, used as a modern drug delivery system in the bone tissue engineering field.
 


Gh. Akbari, M. H. Enayati, H. Minouei,
Volume 37, Issue 1 (Journal of Advanced Materials-Spring 2018)
Abstract

In the present study, the mechanical alloying process was used to produce the Ni-Nb-Si amorphous alloy. X-ray diffraction (XRD)analysis and high-resolution transmission electron microscopy (HRTEM) were used to approve the amorphous phase formation after 12 hours of mechanical alloying. The results obtained from the SEM morphological images of powder particles during mechanical alloying showed that increasing the milling time caused the reduction  of the powder particles size and uniformity in the shape of the particles. Enhancing the embrittlement and fracturing rate caused brittleness and the  increase in the  failure rate; these were followed by a decrease in the powder particle size to 1-5μm. Cold welding and flattening of the pure elemental powders after mechanical alloying for 2 hours formed a lamellar structure of the alternative layers of different elements lying over each other. SEM image of cross-section of powder particles showed that by increasing the milling time, the interlamellar spacing was decreased, the elements were distributed more uniformly, and finally, a uniform structure of theamorphous phase was completed.


M. Hosseinzadeh, M. Bozorgmehr, A. Ghasemi, M. Askari,
Volume 37, Issue 2 (Journal of Advanced Materials-Summer 2018)
Abstract

NdFeB magnetic alloy is one of the hard magnets having the highest maximum energy in the world. The most popular methods of manufacturing magnetic alloys Nd2Fe14B are powder metallurgy and  rapid quenching techniques. In this research, the effect of  the hot press temperature on the magnetic properties of the  hard magnet Nd2Fe14B was studied. Structural studies were carried out using X-ray diffraction, X-ray fluorescence spectrometer and Scanning Electron Microscope; Spectroscopic energy distribution of Nd2Fe14B bulk magnet and the magnetic tests were done using a vibrating magnetometer to investigate the structures and the magnetic properties of the produced samples. The results showed that in addition to the Nd2Fe14B phase, the α-Fe and Nd-rich phase also existed in the structure of the provided magnet. These secondary phases had  effectively created exchange couplings with the main phase, improving the magnetic properties. The magnetic properties of the sintered magnets were improved by increasing the press temperature; finally, Nd2Fe14B magnet was made with the maximum energy, which was d higher than 290 kj/m3 .

A. Panahi Moghadam, M. Seifollahi, S. M. Abbasi, S. M. Ghazi Mirsaeed,
Volume 37, Issue 2 (Journal of Advanced Materials-Summer 2018)
Abstract

This paper was concerned with the effect of Mg on the temperature mechanical behavior and evaluation of the microstructure. The results showed that with increasing Mg from 0 to 47 ppm, the grain size was reduced from 64 to 38 µm and the carbides volume fraction was raised from 2.2 to 4.6 vot%. Mg changed the morphology of the carbide from a coarse and continuous one to a separate one. Mg with the mechanisms of grain boundary and matrix/carbide boundary led to changing the carbide composition and also, the mechanical properties. Mg increment from 0 to 47 ppm caused the enhancement of yield strength and rupture life from 309 to 345 MPa and from 16h to 30h, respectively. Grain size and the amount of carbide were the main factors contributing to the rupture of life properties in this study. The increment of the carbide volume fraction was the main mechanism of rupture life enhancement.

A. Vahedi, H. Nadimi, D. Haghshenas Fatmesari, S. Firoozi,
Volume 37, Issue 3 (Journal of Advanced Materials-Fall 2018)
Abstract

The aim of this study was to investigate the effect of tartrate ion (C4H4O62-) on the extraction and separation of zinc and cadmium using D2EHPA extractant. The presence of tartrate ion in the solution caused the shift of  the  extraction curve of zinc and cadmium to the more alkaline pH; however, the shifting rate for the cadmium extraction curve was more significant. In the absence of tartrate ion, ΔpH50% value was equal to 0.65. If 0.2 M tartrate ion were added to the aqueous phase, ΔpH50% value would increase to 1.09. The FT-IR analysis of organic phase showed that tartrate ion absorbed the organic phase along with zinc and cadmium. "Slope analysis method" also showed that 0.25 M and 0.5 M tartrate ion participated in the zinc-tartrate and cadmium-tartrate complex formation, respectively; however, extraction number was changed with increasing the tartrate ion concentration.

Sh. Tavakoli Dehaghi, S. Darvishi, Sh. Nemati, M. Kharaziha,
Volume 37, Issue 3 (Journal of Advanced Materials-Fall 2018)
Abstract

Abstract: With the advances in the development of biomaterials for tissue replacement, the attention of scientists has been focused on the improvement of clinical implant properties. In this regard, despite the appropriate properties of the stainless steel, the application of stainless steel as implants has been limited due to the weak corrosion resistivity. The purpose of this paper was preparation and characterization of hydrophobic polydimethylsiloxane (PDMS)-SiO2-CuO nanocomposite coating on the 316L stainless steel surface. The 316L stainless steel was coated by SiO2 nanoparticles (20 wt. %), CuO nanoparticles (0.5, 1 and 2 wt. %) and biocompatible PDMS. In this research, x-ray diffraction (XRD) and scanning electron microscopy (SEM) were applied to characterize the coating. Moreover, the roughness and water contact angle of the coatings consisting of various amounts of CuO nanopowder were estimated. Finally, the effects of various amounts of the CuO nanopowder on the corrosion resistivity of nanocomposite coatings were investigated. XRD patterns confirmed the presence of crystalline CuO nanoparticles on the substrate. Due to the non-crystalline nature of silica nanoparticles and the semi-crystalline PDMS polymer, no peak confirming the presence of these phases was detected on the XRD pattern of the nanocomposite coating. SEM images showed the formation of a lotus leaf-like layer on the surface of the nanocomposite coating containing 1 and 2 wt. % CuO. Moreover, water contact angle evolution revealed that while contact angle was 81 degree without CuO nanoparticles, it was enhanced to 146 degree in the presence of 1 wt. % CuO. Moreover, the corrosion study showed the nanocomposite containing 2 wt.% CuO had the best corrosion resistance, the corrosion current density of 2.1E-7 A.cm-2, and the corrosion potential of 0.22 V.

H. Mirzaaei Ghasabe, A. Zakeri, Sh. Mirdamadi, M. Ghorbanzadeh,
Volume 37, Issue 3 (Journal of Advanced Materials-Fall 2018)
Abstract

In this study, the recovery of lithium from the cathode of the spent Li-ion batteries of the LiNixMnyCozO2 type was investigated. After complete discharging and dismantling, the cathodic section was cut and its aluminum content was selectively dissolved in 2.5 M NaOH solution at room temperature for 2 hr. In the next step, selective dissolution of lithium by oxalic acid from the de-aluminized cathode material was investigated and optimized using the response surface methodology of  the central composite design. The effect of three parameters of time (35-100 min), temperature (40-70 °C), and oxalic acid  concentration (0.5-1.2 M) on the lithium recovery percentage and manganese concentration was studied as the response variables. According to the statistical analysis of the results and the developed models, an optimum condition (T = 70 °C, t = 122 min and oxalic acid concentration of 1.1 M) was suggested and verified experimentally, resulting in the lithium recovery of about 95% and Mn2+ concentration of about 110 mg/L.

M. Haghshenas Gorgani, M. Mirkazemi, F. Golestanifard,
Volume 37, Issue 4 (Journal of Advanced Materials-winter 2019)
Abstract

In this research, the rheological behavior and stability of suspensions containing Si3N4, Al2O3, Y2O3 and starch were investigated in order to use them in the starch consolidation casting of porous silicon nitride. Dolapix CE64 was used as the dispersant. Then, the effect of some parameters such as Si3N4 surface oxidation, dispersant content, solid loading and starch content on the viscosity and rheological behavior of Si3N4-starch slurry was determined. Surface oxidation of Si3N4 powder at 800°C for 2 hours reduced the viscosity of the slurry, effectively. The best dispersant content was 0.4 wt. %, relative to ceramic powders. Slurries containing 30 to 40 vol. % and 7.5 to 25 vol. % starch, relative to total solid loading, had the suitable viscosity and the sufficient stability for casting by the starch consolidation method.


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