Showing 27 results for Microstructure
F. Shahriari Nogorani, M. Afari, M. A. Taghipoor, A. Atefi,
Volume 39, Issue 1 (5-2020)
Abstract
Practical applications of thermal barrier coatings with aluminide bond-coats are limited due to oxide scale spallation of the aluminide coating under applied thermal stresses. Considering the positive effects of oxygen-active elements or their oxides on the high temperature oxidation behavior, in this research zirconia was introduced into an aluminide coating. For this purpose, a Watts type bath was used to electroplate a layer of Ni-ZrO2 composite on a Ni-based substrate. Aluminizing was performed using the conventional two-step process at 760 and 1080 °C. Microstructural characterization of coatings in the as-coated conditions and after cyclic oxidation via 5-hour cycles at 1050 °C was performed using electron microscopy, energy dispersive spectroscopy and X-ray diffractometry. The results showed that the general three-zone microstructure of the simple high activity aluminide coatings develops below the pre-deposited nickel-zirconia layer and latter converts to a nearly un-alloyed porous NiAl. In spite of its porous surface layer, the zirconia modified coating has a higher oxidation resistance than the unmodified aluminide coating.
M. Etminan, M. Morakabati, S. M. Qazi Mir Saeid,
Volume 39, Issue 2 (8-2020)
Abstract
The aim of this study was to investigate the effect of temperature and time of homogenization treatment on the microstructure, distribution of alloying elements and hardness of the novel Co-based superalloy Co-7Al-7W-4Ti-2Ta. For this purpose, the specimens were first homogenized at 1250 and 1300 °C for 2, 4, 6 and 8 hours and then water-cooled. Subsequently, the specimens were subjected to hardness testing and microstructural examinations by optical and electron microscopy. The results showed that by increasing the homogenization temperature to 1300 °C, the porosity created by Ti oxidation and local melting of the Co-Al-Ti eutectic compounds led to a decrease in hardness to 90 Vickers. This phenomenon was due to high segregation of alloying elements in the cast structure. The intensity and destructive effects of this segregation were reduced by remelting of alloy. However, by homogenization at 1250 °C, no local melting of eutectic zones or porosity were observed in the specimens and a more uniform structure was obtained with increasing time. Minimum and maximum hardness values after homogenization at 1250°C were 348 and 406 Vickers, respectively. Moreover, the microstructure became more homogenous by increasing the homogenization treatment time at this temperature.
H. Hadian, M. Haddad Sabzevar , M. Mazinani,
Volume 39, Issue 4 (2-2021)
Abstract
In this research, effect of swarf addition on the microstructure of die cast aluminum A380 alloy and the possibility of altering the alloy structure in the metallic die has been studied. The microstructure mainly consists of the α-phase, eutectic, intermetallic compounds and porosity. Since the alloy solidifies under non-equilibrium conditions, the Scheil equation with exact amount of equilibrium distribution, analyzed by SEM-Line scan around an intermetallic phase at different mixing times as well as governing equations of thermal analysis, was used to calculate the solid weight fraction. Finally, using the thermal flux analysis in the crucible, a scientific prediction on the optimal amount of swarf addition, mixing time and temperature, was made. The shape factor at an optimum temperature of 590 °C was measured as 0.643. According to the optical microscope images of the die cast samples, the addition method (adding it to the floor or to the surface) and increasing the injection temperature have a significant effect on the solid weight fraction, morphology of the α-phases and final microstructure of the alloy.
M. Judaki, M. Seifollahi, S. M. Abbasi, S. M. Ghazi Mir Saeed,
Volume 40, Issue 1 (5-2021)
Abstract
In this article, the effects of Pr and Nd were investigated on the microstructure and absorption/desorption characteristics of MmNi5 hydrogen storage alloy. The alloys were prepared in Vacuum induction furnace and the microstructures and phases were analyzed using scanning electron microscopy (SEM) equipped with energy dispersive X-ray analysis (EDS) and X-ray diffraction (XRD). Hydrogen absorption/desorption characteristics was performed on Sievert apparatus. The results showed that the microstructure of the alloys consist of matrix, second phase as a result of Al segregation, porosities and cracks. The amount of second phases and Al in this phase in Mm(Pr,Nd)Ni4.7Al0.3 is less than MmNi4.7Al0.3. Al in Mm(Pr,Nd)Ni4.7Al0.3 were more homogenized. Pressure-Composition Isotherms of hydrogen absorption/desorption at 25˚C showed that for MmNi4.7Al0.3 and Mm(Nd,Pr)Ni4.7Al0.3, absorption pressures were 14.52 and 9.90 bar, desorption pressures were 5.53 and 5.49 bar, hydrogen storage capacities were 1.37 and 1.33 wt. % and hysteresis were 0.73 and 0.58, respectively. These results are useful in industrial applications, because of inconsiderable decrease in hydrogen storage capacity and the other positive variation in absorption/desorption characteristics, especially the hysteresis and absorption pressure.
M. Khosravi , M. Mansouri, A. Gholami, Y. Yaghoubinezhad,
Volume 40, Issue 1 (5-2021)
Abstract
In this research, the effect of graphene oxide (GO) and reduced graphene oxide (RGO) nanosheets on the mechanical and microstructural properties of AISI 304 stainless steel welded joints produced by the flux-cored arc welding (FCAW) method was investigated. Light microscope, field emission scanning electron microscope (FE-SEM) equipped with energy-dispersive X-ray spectroscopy (EDS), X-ray diffraction analysis (XRD), Raman spectroscopy, and tensile strength test were used to characterize the samples. GO was synthesized by modified Hummers’ method and reduced by hydrazine. Accordingly, the pastes of GO and RGO in different concentrations of 1, 3, and 10 mg/ml were applied in the groove. The results demonstrated that increasing the RGO concentration up to 10 mg/ml improves the tensile strength and hardness values of welded joints up to 23% and 43%, respectively. It seems that RGO nanosheets have a significant effect on the mechanical properties of the welded joints by pinning of dislocations.
M. Salehi, M. Eskandari, M. Yeganeh,
Volume 40, Issue 2 (9-2021)
Abstract
In this study, microstructural changes in the thermomechanical processing and its effect on the corrosion behavior of 321 austenitic stainless steel were investigated. EDS analysis and optical microscopy were used to identify precipitates and microstructure, respectively. To evaluate the corrosion properties, potentiodynamic polarization test and electrochemical impedance spectroscopy were performed. First, the as-received sample was subjected to cold rolling with a 90% thickness reduction at liquid nitrogen temperature, and then annealing was performed at temperatures of 750, 850, and 1050 °C for 10 min. The results showed that severe cold rolling slightly improved the corrosion properties and in annealed samples, the corrosion resistance increased with more uniform microstructure, more reversion of martensite phase to austenite, and reduction of grain size. Annealed samples at 850 °C and 1050 °C with polarization resistance values of 8.200 kΩ.cm2 and 3.800 kΩ.cm2 depicted the highest and lowest corrosion resistance compared to other samples, respectively.
A. Mohammadi, B. Niroumand, A. Saboori,
Volume 40, Issue 4 (3-2022)
Abstract
Electron beam melting (EBM) is among the modern additive manufacturing processes whereby metal powders are selectively melted to produce very complicated components with superior mechanical properties. In this study, microstructure, hardness, and surface roughness of EBM fabricated Ti6Al4V samples were characterized. The results showed that the microstructure consisted of epitaxially-grown primary columnar β phase transformed to basketweave and Widmanstatten-type α phase during the subsequent rapid cooling. Martensitic needle-type α phase was also observed on the surfaces of the specimens. It was shown that higher parts of the sample had finer microstructures than the lower parts reaching to less than 340 nm in average thickness of the α layers due to distancing from the hot build platform rendering less opportunity for diffusional β → α+β transformation. The porosity content of the samples was lower than that of some other additive manufacturing processes. Vickers micro-hardness of the samples was measured to be around 337 HV which was higher than those reported for other additive manufacturing processes of the alloy.
