Showing 55 results for Mechanical
Zahra Omidi, Saeed Reza Bakhshi, Ali Ghasemi,
Volume 33, Issue 3 (3-2015)
Abstract
Silicon nitride has attracted a considerable attention because of its excellent properties such as high-temperature strength, good oxidation resistance, high corrosion resistance, good thermal shock resistance, high creep resistance and good thermal and chemical stability. There are several different fabrication methods for synthesizing Si3N4 particles. Such methods are mostly costly and kinetically slow and require lengthy heat treatment. In this study, Si3N4 compounds were synthesized by means
of mechanical milling. In the mechanical milling route,Si powder (≤99.0%) was milled under nitrogen gas for 25 h and heated at various temperatures 1100-1200-1300 and 1400 C for 1 h at the nitrogen atmosphere at a rate of 200 ml/min. Silicon powder was also annealed under a similar condition in order to evaluate the impact of milling process on the low temperature synthesizing of Si3N4. Phase identification and microstructural characteristics of products were evaluated by X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy. The Fourier transform infrared spectroscopy and thermal analysis were used for characterization of the formed bands and thermal treatment of the sample, respectively. The obtained results exhibited that Si3N4 powder was fully formed with two kinds of morphologies including globular particles and wire with a width of 100–300 nm and length of several microns at sintering temperature of 1300 C. This was confirmed by the Si–N absorption bonds in the FTIR trace. Based on XRD results, 25 h milling reduced temperature of reaction remarkably in comparison with direct nitridation of Si powders for 1 h. With an increase in the reaction temperature, the Si3N4 samples had a phase transformation 𝛂→𝛃, and variation of the morphology followed the vapor–liquid -solid mechanism.
M. Alizadeh, M. Mirzaei,
Volume 34, Issue 1 (5-2015)
Abstract
In this study, at first Al-Al2O3 composite powders having different volume fractions of Al2O3 (0, 10, 20, 30 and 40 vol.%) were produced by low energy mechanical alloying, which were used as foam materials. Then, composite foams with 50, 60, and 70 percent of porosity were produced by space-holder technique. Spherical carbamide particles (1-1.4 mm) were used to achieve spherical porosities. In order to investigate the compressive behavior of foams, the compression test with strain rate of 10-3 S-1 was performed on the foam samples. The results showed that the compressive properties depended on the volume fraction of Al2O3 and porosity fraction. Generally, by decreasing the porosity fraction, the compressive properties were improved. The composite foams containing 10 vol.% Al2O3 showed superior compressive properties in comparison to other foams studied in this work.
M.r. Dehnavi, B. Niroumand, F. Ashrafizadeh,
Volume 34, Issue 1 (5-2015)
Abstract
Effects of discontinuous ultrasonic treatment on the microstructure, nanoparticle distribution, and mechanical properties of cast Al413-SiCnp nanocomposites were studied. The results showed that discontinuous ultrasonic treatment was more effective in improving the mechanical properties of the cast nanocomposites than the equally timed continuous treatment. The yield and ultimate tensile strengths of Al413-2%SiCnp nanocomposites discontinuously treated for two 20 minute periods increased by about 126% and 100% compared to those of the monolithic sample, respectively. These improvements were about 107% and 94% for the nanocomposites continuously treated for a single 40 minute period. The improvement in the mechanical properties was associated with severe refinement of the microstructure, removal of the remaining gas layers on the particles surfaces, more effective fragmentation of the remaining agglomerates as well as improved wettability and distribution of the reinforcing particles during the first stage of solidification.
E. Rostamizadeh, F. Ashrafizadeh , M. H. Abbasi,
Volume 34, Issue 2 (7-2015)
Abstract
this study, MoSi2-TiB2 nanocomposites with 10 and 20 wt.% of TiB2 were synthesized by mechanical alloying through two different methods. In the first method, elemental powders of molybdenum, silicon, titanium and boron were milled together for 60 hours. In the second method, MoSi2 was made by 30-hours milling of Mo and Si. Then, commercial TiB2 was added to the matrix and milling was continued for another 30 hours. Heat treatment was carried out on the resultant specimens at 1000˚C for 60 min. The effect of mechanical alloying on grain size and lattice strain was investigated by Williamson-Hall method using XRD patterns. The mechanical properties of the samples were determined by hardness test. It was found that TiB2 added to MoSi2 increased hardness considerably. Agglomeration process was carried out on the powders to be used in thermal spray process. The morphology and microstructure of the milled powders before and after agglomeration process were studied by SEM. The sphericity and particle size distribution of agglomerated particles were evaluated using Clemex software. The results showed that the nanocomposite powder produced by the first method had a higher quality for thermal spray process due to its higher hardness compared to the second one. It also had adequate particles sphericity.
A. Zare, M. Hadi, A. Ghasemi, H. Karimi , M. Sadeghi,
Volume 34, Issue 2 (7-2015)
Abstract
The aim of this investigation was to produce Ti47Al48Mn5 intermetallic compounds with different microstructures in order to study their oxidation behavior. The reason for selecting manganese as an alloying element was to enhance the toughness of the compound. Ti47Al48Mn5 alloys were obtained through mechanical alloying, cold pressing and heat treatment. XRD results showed that milling of the elemental powder mixture for 30 hours causes the formation of Al and Mn in Ti solid solution, while by increasing milling time up to 50 hours, amorphization of powder mixture occurs. To obtain duplex and fully lamellar microstructures, the mechanically alloyed powders were cold pressed and then heat treated at 1100 °C and 1400 °C in argon atmosphere for 50 hours, respectively. The results of the oxidation test at 1000 °C revealed that the different microstructures of Ti47Al48Mn5 alloy investigated in this study have little effect on the oxidation resistance, and similar oxidation mechanisms existed for the two microstructures.
M. Rajabi, R. A. Sedighi , S. M. Rabiee,
Volume 34, Issue 2 (7-2015)
Abstract
In this study, the effect of mechanical alloying on the microstructure and phase constituents of Mg-6Al-1Zn-1Si system was investigated. To understand the thermal behavior, isothermal annealing was performed at three different temperatures of 350, 400 and 450 °C for 1h. The results showed the grain size initially decreases with increasing the milling time up to 35h and then slightly increases. In contrast, the lattice strain increases sharply with increasing the milling time up to 35h and then decreases. Second-phase intermetallic particle Mg2Si was produced during annealing and the amount of this phase was increased with increasing annealing temperature. The mechanical alloying process decreased the formation temperature of Mg2Si.
A. Ghotbi Varzaneh, P. Kameli, F. Karimzadeh, H. Salamati,
Volume 34, Issue 3 (12-2015)
Abstract
In this investigation, Ni47Mn40Sn13 ferromagnetic shape memory alloy was prepared by mechanical alloying. The metal powders were ball milled in argon atmosphere for 20 hours. X-ray diffraction pattern confirmed formation of crystalline structure of Heusler alloy. As-milled powder samples were sealed in quartz tubes under high vacuum and subjected to heat treatments at 950°C for different time durations. Then, the effect of isothermal ageing on structural, magnetic and electrical properties of samples was investigated. Results of electrical resistance displayed a metal-like behavior around martensitic transformation. The results showed that 16 hours of annealing was the optimal time for producing this alloy which could be an appropriate candidate for magnetic refrigerant.
N. Zakeri, S. Otroj, M.r. Saeri,
Volume 34, Issue 3 (12-2015)
Abstract
In this study, the effect of nano-titania addition on the mechanical strength of mullite-bonded alumina-siliconcarbide nano-composites was investigated. To this end, the gel-casting process via nano-silica sol was used for shaping the nano-composite.The firing temperature of composition was determined by use of STA. The compressive and bending strengths of samples were measured after firing at 1300 °C. Besides, the physical properties, phase composition and microstructure of the composites were evaluated after firing. The results showed that the use of nano-titania up to 1 wt.% had a higher effect on improvement of nano-composite mechanical strength. The nano-titania addition led to increasing of mullite phase and higher growth of its needle-like grains. Enhancing of ceramic bonds between grains and the improvement of mechanical strength were obtained by increasing the mullite phase.
M. Khajelakzay, S. R. Bakhshi, G.h. Borhani,
Volume 34, Issue 4 (3-2016)
Abstract
In this study, synthesis of silicon nitride by mechanical alloying and the effects of important parameters of milling time and heat treatment temperature, time and rate are presented. Silicon micro powder and nitrogen gas were used as precursor materials. Synthesized phases, morphology and particle size were investigated by X-ray diffraction pattern (XRD) and Field emission scanning electron microscopy (FE-SEM), respectively. X-ray fluorescence analysis (XRF) was used for silicon nitride purity investigation.The optimum sample was produced at 30 h milling time, heat treatment at 1300 ℃ and 22 ℃/min heating rate conditions. X-ray fluorescence analysis showed more than 98% purity.
M. Jafarian, M. Paidar, M. Jafarian,
Volume 35, Issue 1 (6-2016)
Abstract
In this study, microstructure and mechanical properties of diffusion joints between 5754, 6061 and 7039 aluminum alloys and AZ31 magnesium alloy were investigated. Diffusion joints were done between the alloys at 440 °C, for duration of 60minutes, at 29 MPa pressure and under 1×10-4 torr vacuum. The interface of joints was studied using optical (OM) and scanning electron microscopy (SEM) equipped with EDS analysis and the line scan. According to the results of EDS analysis, the presence of intermetallic compounds including Al12Mg17, Al3Mg2 and their mixture was observed at the diffusion zone. Also, according to the results of the line scan, the hardness value of aluminum alloys has a considerable effect on diffusion of the magnesium atoms toward aluminum alloy and the greatest diffusion of magnesium was observed when 6061 aluminum alloy was used. More diffusion resulted in a stronger bond between atoms of magnesium and aluminum, and maximum strength of approximately 42 MPa was obtained when 6061 aluminum alloy was used.
S. Riahi, B. Niroumand,
Volume 35, Issue 2 (9-2016)
Abstract
Preliminary results of a research on the effects of microstructure and surface roughness of a hypoeutectic cast iron on its wetting angle are presented in this article. For this purpose, molten cast iron was solidified at different cooling rates to produce two samples of the same composition, i.e. a gray cast iron with A type flake graphite and a white cast iron. Two samples were then prepared in polished, electroetched (four different stages) and mechanically abraded (four different stages) conditions and their wetting angles were measured after evaluating their roughness profile. Maximum and minimum wetting angles were observed on white cast iron surfaces roughened with 80 and 800 sand papers which were equal to 42 and 13 degrees, respectively.Wetting angles of electroetched white cast iron surfaces varied between 25 and 31 degrees by varying surface roughness. Maximum and minimum wetting angles on the surface of gray cast iron were obtained in stage one (40 degree) and stage three (25 degree) of electroetching, respectively. Wetting angles on mechanically abraded surfaces of this sample varied between 27 and 31 degrees. Then, the surface roughness factor and the solid fraction in contact with water were calculated using Wenzel equation and Cassie Baxter equation, respectively, and Wenzel and Cassie-Baxter wetting angles of the surfaces were calculated and were compared with their corresponding measured wetting angles. The results indicated that the surface microstructure and the type of constituents present at the surface, surface-roughening method and surface-roughness value influence the cast iron surface wettability, and it is possible to modify metal wetting angle by modification of its structure, surface-roughness method and surface-roughness value. It was also shown that in gray cast iron, the wetting behavior of the electroetched surfaces followed Cassie-Baxter equation in the first and second stages of electroetching and followed Wenzel equation at higher surface roughness (third and fourth stages of electroetching). In all stages of mechanically abrading, the surface of this sample followed Wenzel equation. The wetting behavior of the white cast iron followed Wenzel equation in all electroetching stages. In mechanically abraded conditions, the white cast iron wettability was variable and depended on the surface roughness.
M. Rezvani, K. Raeissi, F.l. Karimzadeh,
Volume 35, Issue 2 (9-2016)
Abstract
This study has examined the properties of Crofer 22APU stainless steel produced by mechanical alloying for using as interconnect plates in solid oxide fuel cells.This alloy was produced by mixing the source powders and mechanical alloying for 40 hours. For creating a sample with high density, spark-plasma sintering was applied at 1100 °C and 50 Mpa stress for
10 minutes. To achieve the desired properties such as low electrical resistance and high oxidation resistance, a number of samples were coated by manganese-cobalt using electrodiposition technique at current density of 150 mA/cm 2 for 40 minutes. Then, considering the properties required for an interconnect plate of solid oxide fuel cell, oxidation resistance and electrical resistance of the coated and uncoated samples were investigated. Oxidation behavior of the coated and uncoated samples, after 100 hours oxidation in air at 800°C did not follow any rule and its curve was a sinus type. The electrical resistance of uncoated samples was in the range of 0.1-0.2 mOhm.cm2, but the electrical resistance of the coated samples after 100 h oxidation reached to a less ammount than that of the corresponding uncoated ones. The alloy produced by mechanical alloying method, compared with commercial ones produced by casting methods, showed similar oxidation behavior after 100 h oxidation, but it had a surface electrical resistance far less than its commercial ones.
M. Rezazadeh, M.r. Saeri, F. Tirgir Malkhlifeh, A. Doostmohammdi,
Volume 35, Issue 2 (9-2016)
Abstract
The aim of the present study is to study the effects of adding diopside (CaMgSi2O6) as well as silica sulfuric acid nanoparticles to ceramic part of glass ionomer cement (GIC) in order to improve its mechanical properties. To do this, firstly, diopside (DIO) nanoparticles with chemical formula of CaMgSi2O6 were synthesized using sol-gel process and then, the structural and morphological properties of synthesized diopside nanoparticles were investigated. The results of scanning electron microscopy (SEM) and particle size analyzing (PSA) confirmed that synthesized diopside are nanoparticles and agglomerated. Besides, the result of X-ray diffraction (XRD) analyses approved the purity of diopside nanoparticles compounds. Silica sulfuric acid (SSA) nanoparticles are also prepared by chemical modification of silica nanoparticles by means of chlorosulfonic acid. Fourier transform infrared spectroscopy (FTIR) technique was used to find about the presence of the (SO3H) groups on the surface of silica sulfuric acid nanoparticles. Furthermore, various amounts (0.1, 3 and 5 wt.%) of diopside and silica sulfuric acid nanoparticles were added to the ceramic part of GIC (Fuji II GIC commercial type) to produce glass ionomer cement nanocomposites. The mechanical properties of the produced nanocomposites were measured using the compressive strength, three-point flexural strength and diametral tensile strength methods. Fourier transform infrared spectroscopy technique confirmed the presence of the (SO3H) groups on the surface of silica nanoparticles. The compressive strength, three-point flexural strength and diametral tensile strength were 42.5, 15.4 and 6 MPa, respectively, without addition. Although adding 1% silica solfonic acid improved nanocomposite mchanical properties by almost 122%, but maximum increase in nanocomposite mechanical properties was observed in the nanocomposites with 3% diposid, in which 160% increase was seen in the mechanical properties.
R. Sobhani, M. Hakimi, M. Khajeh Aminian, P. Kameli,
Volume 35, Issue 3 (12-2016)
Abstract
In this paper, the phase formation process of Mn2.5Ge samples, prepared by mechanical alloying of Mn and Ge metal powders and annealing, has been studied. Results showed that in the milled samples the stable phase is Mn11Ge8 compound with orthorhombic structure and Pnam space group. The value of saturation magnetization increases by increasing milling time from 0.2 up to 1.95 (Am2Kg-1). The remanece of the samples increases by increasing the milling time while the coercivity decreases. Annealing of 15-hour milled sample results in disappearance of Mn and Ge and the formation of new phases of Mn3Ge, Mn5Ge2, Mn5Ge3 and Mn2.3Ge. Mn3Ge is the main phase with Do22 tetragonal structure and I4/mmm space group which is stable and dominant. The enhancement of saturation magnetization in the annealed sample is related to the formation of three new magnetic phases and the increase of coercivity is due to the presence of Mn3Ge compound with tetragonal structure. Studies were replicated on samples made by arc melting method to compare the results and to investigate the effect of the preparation method on phase formation and structural and magnetic properties of the materials. In these samples the saturation value was in range of 0.2 up to 1.95 (Am2Kg-1) depending on preparation methods. Rietveld refinement shows that Mn2.3Ge sample prepared from arc melted under 620oC anealing is single phase. Magnetic analysis of this sample show a saturation magnetization of 5.252(Am2Kg-1) and 0.005 T coercive field.
S. S. Seyyed Afghahi, M. Jafarian, M. Salehi,
Volume 35, Issue 3 (12-2016)
Abstract
In this research, investigation of the microstructure and magnetic properties of doped barium hexaferrite with cobalt, chromium and tin with BaCoxCrxSnxFe12-3xO19 (x=0.3,0.5) formula, was performed using solid state method. Phase and structural investigation by X-ray Diffraction (XRD) and Fourier Transform Infrared (FTIR) Spectroscopy respectively, confirmed the formation of barium hexaferrites single phase without the presence of non-magnetic secondary phase after heat treatment for 5 h at temperature of 1000 °C. Also, according to scanning electron microscopy (SEM) images, morphology of particles was perfectly hexagonal with average particle size 200-250 nm. Based on magnetic parameters measured by Vibrating Sample Magnetometer (VSM), both samples were soft magnetic and the highest saturation magnetization was obtained for the sample with composition of BaCo0.3Cr0.3Sn0.3Fe11.1O19. The values of saturation magnetization (Ms) and the coercivity (Hc) were 42.21 emu/g and 656 Oe respectively for this compound.
M. Hakimi, P. Kameli, B. Aslibeiki, A. Faqeeh,
Volume 35, Issue 4 (2-2017)
Abstract
In this work, cobalt ferrite nanocrystallites were synthesized by air annealing of milled Co-Fe compound. Effect of annealing temperature on phase formation of cobalt ferrite and structural and magnetic properties of the product was studied. Analysis of annealed sample in 450 oC showed that around 46 weight percent of the specimen was changed to Co2FeO4. This value increased to 95 and 90% for 800 oC and 900 oC annealed samples respectively. Reduction of saturation magnetization under annealing was related to transformation of Co-Fe to cobalt ferrite. Increasing the value of saturation magnetization in 900 oC annealed sample compared to 800 oC one was attributed to decreased surface to volume ratio and crystallite size. The main reason of occurrence of maximum coercivity in 800 oC annealed sample was its low crystallite size.
Seyed M. Ahl Sarmadi, M. Shamanian, H. Edris, M. Atapoor, A. Behjat, M. Mohtadi Bonab, J. Szpunar,
Volume 36, Issue 1 (6-2017)
Abstract
Super duplex stainless steel is a kind of duplex stainless steel that has pitting resistant equivalent number over than 40. Unified Numbering System (UNS) S32750 is a common super duplex stainless stee, that is mostly applied in oil and gas refinery industries, because of its proper corrosion-resistant properties . Therefore, joining of these steels by welding is very important, but the greatest problem in this regard is the corrosion and decrease in mechanical properties after welding.. In this research, UNS S32750has been joined by friction stir welding method. The tool being used in this research was a WC with 16mm shoulder diameter, 5 mm pin diameter, and 1.9 mm height. X-ray diffraction showed that harmful phases, such as sigma or chi have not been formed. Microstructure study indicated that grain size in the stir zone has decreased. Vickers Hardness Test Method has been applied on welded samples. Moderate microhardness of base metal was 285 Vickers but, the microhardness increased in the stir zone to 360 Vickers, because of decreasing the grain size. The cyclic polarization determined that potential and corrosion current of joint metal by friction stir welding method was similar to base metal. Also, it was revealed that ferrite percentage in the stir zone doesn't decrease very much because the friction stir welding heat input is very low and the colding rate is very high.
M. Hosseinzadeh, M. Bozorgmehr, M. Askari,
Volume 36, Issue 1 (6-2017)
Abstract
Cobalt-based amorphous alloys attracted the attention of many researchers to carry out fundamental research for their application in electronics, sensors and magnetic memory due to their special magnetic properties including close to zero Magnetostriction, magnetic permeability and high saturation magnetization. The purpose of this study is the formation and evaluation of microstructure and magnetic properties of cobalt-based amorphous alloy produced by melt spinning and mechanical alloying. The final compositions produced by both methods were studied by scanning electron microscopy, X-ray diffraction and vibrating magnetoresistance. The results showed that compound produced by chill block melt spinning has a better magnetic properties.
A. Amiri Moghaddam, M. Kalantar,
Volume 36, Issue 1 (6-2017)
Abstract
The aim of this investigation is obtaining WC-Co composite powder from WO3 and Co3O4 by in-situ and carbothermic reduction method using activated carbon as a reducing agent. In this study, cobalt and tungsten oxide powders with 17% carbon (30% more than stoichiometric value) were mixed by ball-milling under atmosphere of argon for 20 hours. Differential Thermal Analysis (DTA) and Thermal Gravimetric Analysis (TGA) results on powder mixture show complete reducing of oxides at 1050°C and forming cobalt carbide and tungsten carbide. Compact samples underwent carbothermic reduction at 1050 °C for different times of 1, 2 and 4 hours with protective layer of alumina and carbon powder mixture with ratio of 1:1. Based on X-Ray Diffraction (XRD) analyses, the best holding time in furnace is 4 hours, in which tungsten reduction and carbonization is completed. XRD evaluation of reduced compacted samples in three conditions of atmosphere protective layer of alumina and carbon powder mixture with ratio of 1:1, protective foil of refractory steel and argon, shows that unreduced oxides and extra phases are present in argon atmosphere and protective foil of steel but not in alumina and carbon mixture layer. The measurement results of physical and mechanical properties on the sintered composite sample in heating rate of 5 °C /min to temperature 1500 °C and the holding time of 2 hours under a shielding layer of alumina and carbon shows obtaining the optimal properties (Pr=80%, KIC=8.1 MPa , MHV=15.67GPa) comparable to that of advanced and costly methods.
S. S. Seyyed Afghahi, M. Jafarian,
Volume 36, Issue 1 (6-2017)
Abstract
In this study, the effect of Fe/Ba molar ratio was investigated on the phase composition, synthesis temperature, microstructure and magnetic properties of barium hexaferrite prepared via mechanical activation. In order to synthesize this compound, Fe/Ba molar ratios of 12 and 6 were used. The effect of Fe/Ba molar ratio, milling time and heat treatment temperature for achieving the optimal conditions in producing this compound was studied. In order to study the phase, morphology and magnetic properties of the final product, X-ray Diffraction (XRD), Scanning Electron Microscopy (SEM) and Vibrating Sample Magnetometer (VSM) were used respectively. According to the results, Fe/Ba molar ratio of 6, 10 h milling time and temperature of 800 °C were found to be the optimal conditions for producing this compound in a single phase. Scanning electron microscopy images show the hexagonal morphology and almost spherical particles respectively for samples prepared with Fe/Ba molar ratio equal to 12 and 6. Moreover, according to the magnetic studies, the maximum amount of saturation magnetization (56.48 emu/g) and the coercivity force (5247.2 Oe) were obtained for the sample synthesized with Fe/Ba molar ratio of 6.
