Showing 12 results for Subject: Composites
M. Mottaghi, M. Ahmadian,
Volume 36, Issue 1 (6-2017)
Abstract
In this research, the wear behavior of commercial grades of WC-10wt%Co (H10F), WC-40vol%Co and WC-40vol%FeAl-B composites with different amounts of boron from zero to 1000 ppm has been investigated by the pin on disk test method at high temperature. The wear tests were done under load of 40 N, a distance of 100 m and at ambient temperature, 200 ̊C and 300 ̊C. Wear surfaces were examined by scanning electron microscopy. The results showed that the wear resistance of all composites decreased with increasing temperature. The boron free WC-40vol%FeAl composite showed the lowest wear resistance at all ranges of temperature. In the presence of boron up to 500 ppm in iron-aluminide matrix, the high temperature wear resistance of these composites improves and the wear mechanisms changes from particle pullout into abrasive state. The toughness enhancement of these composites and plasticity enhancement of iron aluminide in the presence of boron, leads to better link of the interface of FeAl matrix and tungsten carbide particles, and thus increases the wear resistance of these composites. WC-40vol% FeAl-500ppmB composite has a higher wear resistance at high temperature than WC-40vol% Co and commercial WC-10wt% Co.
A. Amiri Moghaddam, M. Kalantar,
Volume 36, Issue 1 (6-2017)
Abstract
The aim of this investigation is obtaining WC-Co composite powder from WO3 and Co3O4 by in-situ and carbothermic reduction method using activated carbon as a reducing agent. In this study, cobalt and tungsten oxide powders with 17% carbon (30% more than stoichiometric value) were mixed by ball-milling under atmosphere of argon for 20 hours. Differential Thermal Analysis (DTA) and Thermal Gravimetric Analysis (TGA) results on powder mixture show complete reducing of oxides at 1050°C and forming cobalt carbide and tungsten carbide. Compact samples underwent carbothermic reduction at 1050 °C for different times of 1, 2 and 4 hours with protective layer of alumina and carbon powder mixture with ratio of 1:1. Based on X-Ray Diffraction (XRD) analyses, the best holding time in furnace is 4 hours, in which tungsten reduction and carbonization is completed. XRD evaluation of reduced compacted samples in three conditions of atmosphere protective layer of alumina and carbon powder mixture with ratio of 1:1, protective foil of refractory steel and argon, shows that unreduced oxides and extra phases are present in argon atmosphere and protective foil of steel but not in alumina and carbon mixture layer. The measurement results of physical and mechanical properties on the sintered composite sample in heating rate of 5 °C /min to temperature 1500 °C and the holding time of 2 hours under a shielding layer of alumina and carbon shows obtaining the optimal properties (Pr=80%, KIC=8.1 MPa , MHV=15.67GPa) comparable to that of advanced and costly methods.
M. Tavoosi, S. Rizaneh, G. H. Borhani,
Volume 36, Issue 1 (6-2017)
Abstract
Investigating the effect of Al2O3-TiB2/Fe complex reinforcement (CCMR) on the mechanical properties of aluminum composites was the goal of this study. For this purpose, the Al2O3-TiB2/Fe reinforcement powders were synthesized during milling and subsequent annealing. Different volume percentages of the produced reinforcement powders (1.25, 2.5 and 5 vol.%) were added to aluminum matrix, milled for 10 h and then hot extruded. The structural phasic and mechanical investigations of the specimens were carried out using X-ray diffraction, scanning electron microscopy and tensile test. The results showed that the metallic component (Fe rich phase) in this new type of reinforcement stuck the ceramic parts (Al2O3-TiB2) to aluminium matrix, and has an importance role in the flexibility of the product. The best volume percentage of CCMR in aluminium matrix was about 2.5%. This nanocomposite had a combination of strength and ductility of about 500 MPa and 6%, respectively.
Mr M. Hajizamani, Dr. M. Alizadeh, Dr. S.a. Jenabali-Jahromi, Dr. A. Alizadeh,
Volume 36, Issue 2 (9-2017)
Abstract
Al-Zn-Mg/3 wt-% Al2O3 nanostructured composite powder was synthesized through Mechanical Alloying (MA). At first, the 7014 alloy matrix constituents were milled in a planetary ball mill for 20 hours. Then, 3 wt.% µ-Al2O3 particles were added to the pre-milled matrix and the nanostructured composite powder was produced at different MA times to investigate the effects of MA time on the characteristics of the produced composite powders such as morphology, crystallite size, lattice strain and microhardness. The characterization results proved that synthesizing nanostructured composite powder with a low amount of micrometric reinforcements in addition to pre-milled micrometric matrix is possible. Also, synthesis of the nanostructured composite powder with the minimum crystallite size of 24 nm and the minimum mean particle size of 5 µm was confirmed. Moreover, the steady state occurred after around 20 hours milling and further milling did not affect the powder characteristics excluding crystallite size, lattice strain and microhardness. In addition, sinterability of the composite powders increased with increasing the milling time due to decreased average particle size. However, after the steady state, the sinterability did not change.
Mrs M. Akbari, Dr S. Sabooni, Dr M. H. Enayati, Dr F. Karimzadeh,
Volume 36, Issue 2 (9-2017)
Abstract
In the present study, FeAl/Al2O3 nanocomposite coating was produced on the carbon steel plate using mechanical alloying (MA) technique via a mechanochemical reaction. Stoichiometric ratios of Fe, Al and Fe2O3 as well as a substrate were mixed and milled up to 22h in a vibrating high energy mill with a 4 mm ball. Samples prepared after 18h of MA were subjected to annealing at 773 K for 1-3 h. X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM) and microhardness measurements were carried out to study mechanochemical reaction and coating formation characterization. The results showed that mechanochemical reactions were started after 10h of MA, which finally caused the slight formation of FeAl/Al2O3 nanocomposite. Increasing the milling time to 18 hours led to the continuous increase of the coating thickness up to 80 μm, while the coating layer fractured and began to peel by further milling. The microhardness of the coating after 18h milling was 1050 vickers. Annealing of the 18h milled powders at 773K for 3h led to the complete formation and synthesis of the FeAl/Al2O3 nanocomposite. The results showed that the annealing treatment had considerable effects on the hardness increase up to 1200 vickers as well as adhesion strength of the composite coating.
D. Azadrooy, H. Saghafian,
Volume 36, Issue 3 (11-2017)
Abstract
The effect of stir casting process on the modification of the Fe-containing intermetallics formed in a cast in-situ composite based on Al-319 matrix alloy was studied in the present work. Microstructural observations using optical and scanning electron microscopes showed that the undesirable needle-like shape of the Fe-containing intermetallics (β) and also the coarse star-like α compounds were modified into the disc and spheroid shape particles with much less length to width ratio. The effect of parameters such as stirring temperature, cooling rate and Fe contents on the shape, size and distribution of intermetallic particles and eutectic Si blades were also studied. Results showed that the best condition to improve the shape, size and distribution of intermetallic particles can be achieved at a stirring speed of 1200 rpm for 5 minutes at the vicinity of β needles nucleation temperature followed by casting into a metallic mold. Based on the results obtained from the current work, it can be concluded that the harmful morphology of the β intermetallic needles can be properly modified by applying a shearing force during stirring the molten alloy in the semi-solid state.
M. Zadali Mohammad Kotiyani, Khalil Ranjbar,
Volume 38, Issue 1 (6-2019)
Abstract
In this research, an in-situ hybrid composite reinforced by Al3Zr and Al3Ti aluminide particles was fabricated by friction stir processing (FSP). The base metal was in the form of a rolled Al 3003-H14 alloy sheet, and zirconium and titanium metal powders were used as the reinforcements. Six passes of FSP were applied. Tensile strength and hardness of the base metal, as well as FSPed samples before and after applying heat treatment, were determined. Microstructural examinations were performed using optical and scanning electron microcopy (SEM), and phase formation was identified by X-Ray diffraction. Microstructural examination revealed that by applying FSP, the prior large and elongated grains of the base metal were converted to the fine and equiaxed grains. It was also observed that chemical reactions occurred at the interface between the aluminum matrix and the metallic powders, forming in-situ aluminides of Al3Zr and Al3Ti. The post annealing heat treatment activated these solid state chemical reactions and more aluminides were formed. It was also found that the heat treated hybrid composite possessed the highest tensile strength and hardness values. The tensile strength in such samples reached 195 MPa, as compared to 110 MPa of the base metal.
M. Tehrani, H. Nosraty, A. Lorak,
Volume 38, Issue 3 (12-2019)
Abstract
Due to their sensitivity to impact-induced delamination, woven fabric reinforced polymer composites have limited practical applications. Hybridization of polymer composites has been proposed as a solution to this problem. In this study, the effects of fiber reinforcement type, hybridization method, plies stacking sequence and loading rate on mode I delamination behavior of pure basalt, pure nylon, inter-ply and intra-ply hybrid (basalt/nylon) composites were investigated. Composites were length during its propagation in composite samples was measured by mode I delamination test. The inter-laminar fracture toughness of composite specimens was calculated using modified double-cantilever beam theory and the results were compared by statistical methods. A 30 to 80% improvement in the critical fracture toughness of intra-ply hybrid composite compared to pure ones was recorded. Moreover, the delamination initiation load decreased significantly by increasing the loading rate.
A. Zolriasatein, S. Navazani, M. Rezaei Abdadchi, N. Riahi Noori ,
Volume 39, Issue 3 (12-2020)
Abstract
In this paper, the effect of adding aluminum trihydrate (ATH) on electrical (including dielectric constant, dielectric loss and strength, volume and surface resistivity) and hydrophobic properties of two-part room temperature volcanized (RTV) silicone rubber resin coatings were investigated. For this purpose, the RTV-ATH nanocomposite was made by physical mixing and its electrical and hydrophobic properties were compared with those of pure RTV. The results showed an increase in the dielectric constant (from 3.11 to 4.13), the dielectric loss (by ~ 0.06) and the dielectric strength (by ~ 4 KV/mm) of the RTV-ATH composite compared to the pure RTV. Moreover, ATH increased volume resistivity and reduced the surface resistivity of composite coatings. On the other hand, by spraying of coatings, no improvement in the hydrophobicity class of composite coating compared to pure RTV was observed and both samples were standardized in the HC2 standard class. Structural analysis of samples was performed by X-ray diffraction, optical microscopy and scanning electron microscopy and the presence of the main phases in them was confirmed.
F. Fareghdeli, M. Karimi, A. Novin, M. Solati-Hashjin,
Volume 40, Issue 3 (11-2021)
Abstract
One challenge in preparing polymer/ceramic composites is non-uniform ceramic particles distribution in a polymer matrix. This research evaluated the effect of stirring time and temperature on hydroxyapatite (HA) distribution through (polylactic acid) PLA matrix. Therefore, to mix the ceramic suspension with the polymer solution, three temperatures, namely 25, 37, and 45°C and four times including 6, 12, 24 and, 48 h were examined. Fourier-transform infrared spectroscopy (FTIR) analysis was used to investigate the bonds, which showed physical bond formation such as carboxyl-calcium-carboxyl between HA and polymer matrix, influenced on particles distribution. Scanning electron microscopy (SEM) and Energy-dispersive X-ray spectroscopy (EDS) were used to observe particles distribution and determine samples homogeneity. To fulfill this goal, each obtained photograph representing the calcium presentation was split into nine equal sections, and a method based on the newly defined index called dispersion factor “α” was used to analyze the distribution. Results showed that the sample prepared at 37°C and 48 h had the topmost homogeneity properties.
R. Zarei, E. Mohammadsharifi, M. R. Loghman, M. Ramazani, Kh. Zamani,
Volume 41, Issue 1 (8-2022)
Abstract
The present research has examined the effect of adding Si3N4 on the mechanical and structural properties of NiCrAlY alloy. The structural and mechanical properties of the manufactured samples were characterized by SEM, XRD, micro-hardness evaluation and pin on disk wear test. Various concentrations of Si3N4 powder (1, 3, and 5 wt.%) were mixed with NiCrAlY powder using a mechanical ball mill. Next, the mixtures were sintered at 1100 °C using the spark plasma sintering (SPS) technique. The XRD patterns indicated that the samples were composed of two phases of solid solution γ-Ni(Cr) and intermetallic compounds β-NiAl. The results of micro-hardness measurements showed that adding 1% Si3N4 to NiCrAlY enhanced the hardness from 418 to 614 HV. However, with an increase in the Si3N4 content from 1 to 5 wt%, the hardness diminished from 614 to 543 HV, and by Adding Si3N4 to the NiCrAlY, its tribological properties were significantly improved.
B. Sharifian, G. H. Borhani, E. Mohammad Sharifi,
Volume 41, Issue 2 (11-2022)
Abstract
In this study, mechanically milled (MM) Al-24TiO2-20B2O3 powder in molten Al7075 matrix was used in order to fabricate in-situ TiB2 and Al2O3 reinforcements in Al7075 matrix. Differential thermal analysis (DTA) examination was adopted to find reaction temperature between milled Al, TiO2, and B2O3 powders. X-Ray Diffraction (XRD) patterns showed the existence of TiB2 and Al2O3 peaks (750 °C at Ar atmosphere) in MM powder. Scanning Electron Microscopy (SEM) results revealed the uniform distribution of TiO2 and B2O3 particles in the aluminum matrix. 6 wt.% MM powder was added to molten Al7075 at 750 °C. The molten Al7075/TiB2-Al2O3 composite was poured in copper mold. The stir casted composites were hot extruded at 465 °C with extrusion ratio of 6:1 and ram speed of 5 mm/s. The microstructures (optical microscopy and TEM) and mechanical properties (hardness and tensile testing) of samples were evaluated. TEM results showed that in-situ TiB2 nanoparticles were formed. The tensile strength of extruded Al7075/TiB2-Al2O3 composite was reached the value of 496 MPa. This result was around four times greater than that of the as cast Al7075 alloy.
