Showing 15 results for Hardness
B. Bakhit, A. Akbari,
Volume 31, Issue 2 (12-2012)
Abstract
Composite and nanocomposite Ni-Co/SiC coatings were synthesized by electro-codeposition of micro and nano-sized SiC particles with average diameter of 10m and 20nm using horizontal electrodes. Surface morphology, chemical composition, phase composition, hardness and corrosion resistance of the deposited coatings were studied using SEM observations and EDX, XRD, microhardness and polarization measurements as a function of the electrodeposition current density. The results indicated that the nanocomposite coatings exhibit higher hardness and corrosion resistance compared with the composite coatings containing micro-sized SiC particles despite their lower percentage of the SiC content. The maximum hardness values of 615HV and 490HV were obtained for nanocomposite and composite coatings deposited at current density of 3A/dm2. The observed properties were discussed based on the structural details.
R. Jahadi Naeini, M. Sedighi, H. R. Jahedmotlagh,
Volume 33, Issue 3 (3-2015)
Abstract
In this paper, the effect of Equal Channel Angular Pressing (ECAP) process on the structure and mechanical properties of AM30 magnesium alloy was studied. The results showed a considerable effect of ECAP process on creating an ultrafine grain size structure. Scanning Electron Microscope indicated that the grain size dropped from 20.4 µm in the extruded form to 7.2 µm in the first pass and 3.9 µm in fourth pass. The fourth pass presented higher ductility and lower yield stress in comparison with the extruded case. This behavior can be explained based on higher rate of texture softening versus the effects of the grain refinement on strength. The hardness test on the samples cross-section showed an increase in hardness and a uniform strain distribution at higher ECAP passes.
M. Assadi, S.r. Hosseini,
Volume 35, Issue 2 (9-2016)
Abstract
In the present article, RRA, T73 and T6 heat treatments were carried out to improve mechanical properties of 7075 aluminum alloy and its hardness, tensile and bending strengths were evaluated. For this purpose, solution annealing was performed at 530 ºC for 16 h. For T6 treatment, aging was executed at 150 ºC for 24 h after solution annealing. In T73, aging treatment was done in two stages after solution annealin, at 120 and 180 ºC for 7 and 20 h, respectively. RRA treatment was performed in three stages. The first stage was the same as T6 treatment, the second stage constitutes tempering at 200 ºC for
20 min and in the third stage aging process was repeated like T6 treatment. Evaluation of the microstructures and fractured surfaces were performed with optical microscopes (OM) and scanning electron microscopes (SEM). Energy dispersive spectroscopy (EDS) was used to study the chemical composition of precipitates. Hardness, tensile and bending strength were evaluated according to ASTM E384-11e1, ASTM B557-06 and DIN 50121 standards. RRA treatment increased tensile strength from 466 to 485 MPa and hardness from 110 to 165 Vickers. After T6 treatment, tensile strength increased from 466 to 505 MPa and hardness from 110 to 160 Vickers. In T73 process, the tensile strength remained almost constant (465 MPa) but yield strength increased from 394 to 410 MPa and hardness decreased from 110 to 84 Vickers. The bending strength increased from 797 to 844, 920 and 1030 MPa in T73, RRA and T6 processes, respectively. By applying RRA process in optimized temperature and time, hardness, tensile and bending strengths of 7075 aluminum alloy were enhanced from 5 to 15% compared to that of T6 and T73 processes.
S. Tavassoli, M. Abbasi, R. Tahavvori,
Volume 35, Issue 2 (9-2016)
Abstract
The purpose of this article is to study the formation of intermetallic compounds (IMCs) at the interface of Al/Cu bimetal produced by compound casting of molten Al in solid copper tubes. The mechanism of the intermetallic compounds formations at the interface, the effects of molten aluminum pouring temperature and solid copper tubes preheating tempreture, were investigated on the IMCs type and thickness and Al/Cu interface microstructures were characterized by optical microscope (OM) and electron probe micro-analyzer (EPMA). Results show that the interface consists of three main layers, where Layer (I) is α-Al/Al2Cu eutectic structure, layer (II) is intermetal of Al2Cu and layer (III) constituites several intermetallic compounds such as AlCu, Al3Cu4, Al2Cu3 and Al4Cu9. Considering the components of hypereutectic melt at the interface, initially layer (II) was formed by θ phase nucleation and growth mechanism, then layer (I) was formed by Al and Cu dissolving and solidification. Finally layer (III) was formed by solid-state phase diffusion. Raising molten Al temperature and preheating solid Cu leads to increase of the intermetallic compounds thickness at interface which consequently increases the specific electrical resistance and decreases the Al/Cu bond strength. From experimental results it seems that the bond strength is affected by the thicknesses of layer II and III.
S. Torkian, A. Shafyei, M.r. Toroghinejad, M. Safari,
Volume 35, Issue 3 (12-2016)
Abstract
In this paper the effect of deep cryogenic treatment time on microstructure and tribological behavior of AISI 5120 case hardennig steel is studied. The disk shape samples were carburized at 920 ◦C for 6 hours and air cooled; after austenitizing, the samples were quenched in oil.Then immediately after quenching and sanding, the sample were kept in liquid nitrogen for 1, 24, 30 and 48 h and then tempered at 200 ◦C for 2 hours. The wear test was done by ball on disk method using of WC ball at 80 and 110 N load. For characterization of carbides, the etchant solution of CuCl2 (5 gr)+HCl (100 mL) + ethanol (100 mL) was used. The hardness of samples before and after of tempering was measured by vicers method at 300 N load.. The amount of retained austenite was measured by X Ray Diffraction method. For 1DCT and 24DCT samples it was about 8% and 4%; in the other samples, the retained austenite peal was so decreased that it was not visible. The result showed that the hardness increases by deep cryogenic treatment in all speciments. While wear resistance increases in 1DCT and 24DCT samples, it decreases for 30DCT and 48DCT samples in compare with Conventional heat treatment (CHT) sample in both applied loads, such that , 48DCT sample has the least wear resistance. The cause of increament of hardness is due to reduction in amount of retained austenite as a result of deep cryogenic treatment and decreasing in wear resistance after 24 hour, is due to carbide growth and nonhemogenuse distribution in microstructure and then weakening of matrix. So the 24 hour deep cryogenic treatment was the best optimal for AISI 5120 steel.
S. Safi, Dr G. H. Akbari,
Volume 36, Issue 1 (6-2017)
Abstract
Strengthening of copper matrix by dispersion of metallic oxides particles as an efficient way to increase strength without losing thermal and electrical conductivities has been recognized for many years. Such a composite can withstand high temperatures and keep its properties. Such copper alloys have many applications especially in high temperature including resistance welding electrodes, electrical motors and switches. In the present work, at first, the Cu-1%Al solid solution was prepared by the mechanical alloying process via 48 hours of milling. Subsequently, 0.66 gr of copper oxide was added to Cu-1%Al solid solution and mechanically milled for different milling times of 0,16, 32, 48 hours. The milled powder mixtures were investigated by X-Ray Diffraction and scanning electron microscopy techniques. The lattice parameter of Cu increased at first, but then decreased at longer milling times. The internal strain increased and the average Cu crystal size decreased during milling process.The particle size decreased during the whole process. With increasing annealing temprature from 450°C to 750°C, the microhardness values of samples decreased at the beginning but then increased. From these results, it can be concluded that nanosize aluminaparticles are formed in the copper matrix.
Kh. Farjam Hajiagha, A. R. Akbari, R. Mohammadzadeh,
Volume 36, Issue 2 (9-2017)
Abstract
In this study, the kinetics of austenite layer growth on the surface of Fe-23Cr-2.4Mo ferritic stainless steel during solution nitriding and the effects of nitrogen adding on microstructure and hardness of the steel have been investigated. Steel plates of 2 mm thick were solution-nitrided at 1200˚C under nitrogen pressure of 0.25 MPa for 2, 3, 6, 9, 12 hours. Microstructure, the thickness of austenite layer and the hardnes of the nitrided samples, were investigated by using optical microscope, X-ray Diffraction (XRD) and microhardness measurements. The results showed that during solution nitriding, nitrogen diffuses through the lattice and grain boundaries and transforms ferrite to austenite phase, with average nitrogen diffusion coefficient of 6.54×10-5 mm2s-1. The thickness of the austenite layer formed on the samples surfaces increased proportional to the square root of the nitriding time, so that after 12 hours niriding, the whole thickness of the ferritic sample with hardness of 262 HV0.1 transformed to austenite with hardness of 420 HV0.1.
M. Khoobroo, A. Maleki, B. Niroumand,
Volume 36, Issue 3 (11-2017)
Abstract
Conventionally, alloying elements are being added to the whole melt; however, in this research in-situ surface alloying of gray cast iron was employed to improve surface properties of the castings. Wires of pure copper with diameters of 0.4 and 0.8 mm were inserted and fixed at bottom of sand molds before melting. Chemical composition analysis revealed the presence of copper from surface to a depth of 1 cm. Microstructural investigations indicated that graphite type changed from A to D and E. Moreover, the content of graphite phase decreased while that of pearlite increased at the surface. Hardness was higher at surface of copper added samples. Wear resistant of the in-situ surface alloyed samples was better than the no-copper added ones.
M.r. Khanzadeh Gharah Shiran, H. Bakhtiari, M. Mohammad Javadi,
Volume 36, Issue 3 (11-2017)
Abstract
In this research, the effect of standoff distance and explosive material thickness on metallurgical features of explosive welding connection of copper to 304 stainless steel has been investigated. Experimental analysis were performed using optical microscopy, scanning electron microscopy, microhardness test and tensile shear strength test. The results indicated that due to severe plastic deformation in welding, both grain elongation and refinement occurred near the connection. Also, increasing of welding parameters led to an increase in the locally melted zones. The results showed that chemical composition of the melted zone consisted of elements of both flyer and base plates. By decreasing the explosive material thickness and standoff distance, the hardness of copper interface zone decreased from 103.4 HV to 99.8 HV. Moreover, increasing the temperature in stainless steel connection led to decreased hardness. As such, the maximum tensile shear strength of 244 MPa was observed in the sample with 79 mm explosive thickness and 3 mm standoff and the minimum tensile shear strength of about 208 MPa in the sample with 46 mm explosive thickness and 3 mm standoff. By decreasing explosive thickness and standoff, the bond strength decreased, too.
M. Alizadeh, A. Cheshmpish,
Volume 37, Issue 2 (9-2018)
Abstract
In this research, Ni-Mo-Al2O3 composite coatings were electro-deposited on the mild carbon steel in a citrate bath containing micro- sized Al2O3 particles. Afterward, the effect of the particle concentration in the electrolyte bath (ranging from 0 g/L to 30 g/L) on the microstructure, microhardness, and corrosion performance was evaluated. To investigate the microstructural changes and the surface morphology of the coatings, as well as the particle distribution in the deposits, optical and scanning electron microscopy coupled with the energy dispersive X-ray spectroscopy was utilized. The corrosion behavior of the prepared coatings was investigated in a 3.5 wt. % NaCl solution. The results showed that the presence of the Al2O3 particles in the Ni-Mo coatings changed the microstructure and also, increased the microhardness and corrosion resistance of them. It was also found that the desirable structure of the protruding crystallite morphology with no detectable pores could be achieved at the medium concentrations of reinforcement (e.g. 20 g/L). Further the optimum concentration of the particles in the electrolyte bath to attain the composite coating with the desirable microstructure and consequently, the desirable corrosion resistance was found to be 20 g/L.
M. Hajfarajzadeh, A. Eshaghi, A. Aghaei,
Volume 37, Issue 4 (3-2019)
Abstract
A TEOS-GPTMS nano-hybrid thin film was deposited on the polymethyl methacrylate (PMMA) substrate by a sol-gel dip coating method. Morphology, roughness and surface chemical bonding of the thin films were evaluated by X-ray diffraction (XRD), field emission scanning electron microscopy(FE-SEM), atomic force microscopy, and Fourier transform infrared spectroscopy methods, respectively. UV-vis spectrophotometer was used to measure the transmittance spectra of the samples. Also, the adhesion and hardness of the coatings were investigated using pencil hardness the adhesion tape test and the test, respectively. XRD results proved that the thin film had an amorphous structure. Also, FE-SEM images indicated that addition of GPTMS to the TEOS yielded a crack-free thin film. Based on the UV-vis spectroscopy results, the transmittance of the polymer substrate in the visible region was increased by the deposition of the nano-hybrid coating. Moreover, the hardness of the PMMA substrate was increased from 3H to 6H by the deposition of the nano-hybrid thin film. Also, tape test confirmed the high adhesion of the nano-hybrid thin film on the PMMA substrate. Consequently, the transparent organic-inorganic GPTMS-TEOS hybrid coating can be used as a scratch resistant coating on the PMMA substrate.
H. Esfahani, M. Rasouli Samar, F. Dabir, A. Abdollahzadeh,
Volume 38, Issue 1 (6-2019)
Abstract
In this study, mechanism and kinetic of formation of boride layer on In-738 superalloy were investigated via diffusion pack cementation method. Boriding was carried out at 900 °C for several short times (5, 15, 45 and 60 min). Phase study by means of X Ray defragtion (XRD) indicated that in addition to Ni3B, other phases such as Cr5B3, AlB2, and W2B were formed at the first period of process, and other compounds such as MoB2, VB, TiB, Ni6Si2B, and Mo2NiB2 were generated in the more prolonged time. SEM study also showed that not only the thickness of boride coating was increased, but also an interdiffusion zone (IDZ) was formed under the coating and it was grown by the upward diffusion of alloy elements. The kinetic study was good according to diffusion theory, confirming the two diffusion steps for IDZ. Thickness and hardness of the boride coating over 60 min process were 27.8 µm and 853 HV, respectively.
G. R. Faghani, A. R. Khajeh-Amiri,
Volume 38, Issue 4 (1-2020)
Abstract
Due to special properties such as low density, high strength and high corrosion resistance Ti-6Al-4V alloy has been used extensively in various industries, especially in the aerospace aspects. However the major problem of this alloy is its poor tribological properties under relatively high loads. In the present study, in order to improve the tribological properties of mentioned alloy, chromium particles were added to Ti-6Al-4V layers in the nitrogen-containing atmosphere during the Tungsten Inert Gas (TIG) welding process. Microstructural investigations using optical microscopy, X-ray diffraction analysis and scanning electron microscopy, proved the formation of TiN, TiCr2 and Cr2N particles in the matrix of hard titanium phase. The hardness of TIG alloyed layer increased to 1000 HV0.3 which was 4 times higher than that of the base alloy. Moreover, the wear rate of TIG alloyed samples with chromium and nitrogen under 30N load and distance of 1000 m was 5.9 times lower than that of the bare Ti-6Al-4V alloy.
M. Etminan, M. Morakabati, S. M. Qazi Mir Saeid,
Volume 39, Issue 2 (8-2020)
Abstract
The aim of this study was to investigate the effect of temperature and time of homogenization treatment on the microstructure, distribution of alloying elements and hardness of the novel Co-based superalloy Co-7Al-7W-4Ti-2Ta. For this purpose, the specimens were first homogenized at 1250 and 1300 °C for 2, 4, 6 and 8 hours and then water-cooled. Subsequently, the specimens were subjected to hardness testing and microstructural examinations by optical and electron microscopy. The results showed that by increasing the homogenization temperature to 1300 °C, the porosity created by Ti oxidation and local melting of the Co-Al-Ti eutectic compounds led to a decrease in hardness to 90 Vickers. This phenomenon was due to high segregation of alloying elements in the cast structure. The intensity and destructive effects of this segregation were reduced by remelting of alloy. However, by homogenization at 1250 °C, no local melting of eutectic zones or porosity were observed in the specimens and a more uniform structure was obtained with increasing time. Minimum and maximum hardness values after homogenization at 1250°C were 348 and 406 Vickers, respectively. Moreover, the microstructure became more homogenous by increasing the homogenization treatment time at this temperature.
A. Mohammadi, B. Niroumand, A. Saboori,
Volume 40, Issue 4 (3-2022)
Abstract
Electron beam melting (EBM) is among the modern additive manufacturing processes whereby metal powders are selectively melted to produce very complicated components with superior mechanical properties. In this study, microstructure, hardness, and surface roughness of EBM fabricated Ti6Al4V samples were characterized. The results showed that the microstructure consisted of epitaxially-grown primary columnar β phase transformed to basketweave and Widmanstatten-type α phase during the subsequent rapid cooling. Martensitic needle-type α phase was also observed on the surfaces of the specimens. It was shown that higher parts of the sample had finer microstructures than the lower parts reaching to less than 340 nm in average thickness of the α layers due to distancing from the hot build platform rendering less opportunity for diffusional β → α+β transformation. The porosity content of the samples was lower than that of some other additive manufacturing processes. Vickers micro-hardness of the samples was measured to be around 337 HV which was higher than those reported for other additive manufacturing processes of the alloy.
