Journal of Advanced Materials in Engineering (Esteghlal)

---

The paper presents the results of casting and testing of 264 GFRC specimens. The glass fibers were 25 mm long, with the aspect ratio (L/D) ranging between 1250 and 3570. The parameters studied were the ratio (by weight) of fibers to cement, i.e. F/C=0%, 1.5%, 3%, and 4.5%, and the ratio of coarse to fine aggregates (gravel to sand), i.e. G/S=1.1, 0.7 and 0.2. In total, 12 mix designs were selected for GFRC specimens while the water-cement ratio was constant and equal to W/C=0.4. The balling of glass fibers in the mix was overcome by using adequate and sufficient antistatic agents. The specimens were tested under compressive, tensile and flexular loading at the ages of 7 and 28 days. Furthermore, the modulus of elasticity and the absorption of the concretes were determined. Finally, the mechanical and physical properties of the GFRC specimens were analysed and an empirical expression describing the modulus of elasticity of the GFRC was proposed.

---

Dense Silicon nitride was investigated to determine the effect of its microstructural parameters and densification on thermo-mechanical properties and thermal stress resistance to fracture initiation during a hot or cold mechanical and thermal shock testing. The different materials and microstructures were obtained by changing the parameters such as the type of the powder, additive, forming process and sintering condition. Maximum crack growth and thermal shock resistance of dense Si3N4 are achieved after complete conversion of the aàB transformation, and after the change in grain morphology towards elongated grain and the relative crystallization of the second phases have been obtained. The characteristics are obtained by a high a phase content of the starting powder, high Y2O3, and sintering condition of higher temperature (2000ْC), longer soaking times (1h) and load application at the beginning of the thermal cycle. Keywords: Silicon nitride, Thermo- mechanical properties, Thermal shock resistance, Crack propagation resistance

---

Among the titanium alloys, Ti-6Al-4V is the most widely used. In the present work, the uniaxial hot compressive behavior of Ti-6Al-4V has been investigated under constant strain rates. A series of dilatometery experiments were carried out to determine the transformation temperatures at different cooling rates. Specimens were homogenized at 1050 °C for 10 minutes followed by fast cooling to different straining temperatures from 1050 to 850°C. The cooling rate was chosen fast enough to prevent high temperature transformation during cooling. A series of isothermal compression tests were conducted at different temperatures of 850, 900, 950, 1000, 1050°C at constant true strain rates of 0.1, 0.01 and 0.001 s-1, respectively. Samples were uniaxialy compressed to a true strain of 0.55 followed by water quenching to room temperature. The apparent activation energy for compression in two phase regions was calculated at 840 KJmol-1. The partial globularization of a-phase was observed in the specimens deformed at low strain rates and at temperatures near the transformation zone followed by annealing.

---

On electropolished steel at low current densities, morphology and texture of electrodeposited zinc were investigated. Zinc coating is consisted of hexagonal crystallites laid on each other to produce packets. These packets are of different sizes and are stacked in different orientations to construct a homogeneous coating on steel substrate. This coating does not have texture, i.e., it has a random texture. With increasing current density, the morphology changes completely as each grain attains a special orientation. In this case, coating has a strong basal plane (0002) along with low angle planes (1013 and 1014). Coating obtained on mechanically polished surfaces consists of individual packets of zinc crystals, which are near each other with different orientations. These coatings have a higher density of basal plane (0002) in comparison to electropolished surfaces. The morphology and texture variations with cathodic polarization and surface preparation of steel are due to their effect on nucleation and growth.

---

Production of nickel-silver by mechanical alloying was investigated. Effects of parameters such as milling duration, ball to powder weight ratio, and chemical composition on mechanical alloying process, and alloy's color and microstructure were studied. The milled powders were characterized, using XRD and SEM. Results showed that nickel-silvers could be produced by mechanical alloying in a wide range of compositions. Alloyed powder with a bright silvery contrast and less than 15 nm grain size could be obtained by optimization of milling parameters. Zinc content of the powder mixture had a significant effect on the minimum alloying time. Ball to powder ratio up to 25 also reduced minimum alloying time but it had no significant effect above this value.

---

---

---

In the present study phase transformation of silicon and silica during milling in different atmospheres was investigated. The silicon powder was subjected to high energy ball milling in ammonia (25%) atmosphere. The milled powder was subsequently annealed at 1200 ◦C for 1 hour. In another test a mixture of AlN and amorphous silica (micro silica) was subjected to high energy ball milling. The milled powder mixture was subsequently annealed at 1200 ◦C for 2 hours. Phase analysis of the as milled and annealed powders was performed by X-ray diffractometery (XRD). Powder morphology was also examined using a scanning electron microscope (SEM). Results showed that ball milling of silicon in ammonia formed an amorphous phase which transformed to quartz on further milling. After annealing quartz, cristobalite and another oxide phase called O phases were developed on XRD patterns. Ball milling of AlN and amorphous silica led to the transformation of amorphous silica to stishovite phase. This process was completed after annealing..

---

In this study, Mo-14Si-10B and Mo-57Si-10B (at%) elemental powders were separately milled using an attritor mill. Mechanically alloyed powders were agglomerated and annealed. Then, powders of Mo-Si-B as alloyed (with composites) and agglomerated (without composites) were plasma sprayed onto plain carbon steels. The samples, both coated and non-coated, were subjected to isothermal oxidation tests. Metallurgical characteristics of powders and coatings were evaluated by SEM and XRD. Plasma-sprayed Mo-Si-B coatings (with phases of MoSi2, Mo5Si3, MoB and Mo5SiB2) greatly improved the oxidation resistance of the plain steel substrates, but plasma-sprayed Mo-Si-B coatings (without any phases) did not significantly improve the oxidation rate of substrates. Also, the kinetics and composition of the oxide-scale have been found to depend on the alloy composition.

---

In this study, forsterite nanopowder was prepared by mechanical alloying and post-heat treatment method. Bioactive properties of forsterite nanopowder were studied by immersing the powder in the SBF. Nanostructure forsterite bulk dense form was prepared by the two step sintering method. It was found that pure forsterite nanopowder with 25-60nm particle size was produced. The results of soaking of forsterite nanopowder in the SBF showed that forsterite nanopowder is bioactive. Also, forsterite dense bulk with the optimal hardness of 940 Hv and fracture toughness of 3.61 MPa.m1/2 was produced. These findings suggest that forsterite nanostructure ceramics possess good biocompatibility, bioactivity and mechanical properties and could be suitable for orthopedic and dental implant materials.

---

Due to its biocompatibility, bioactivity and high durability properties, hydroxyapatite (HA) has a wide range of applications in medical cases such as bone defect treatment and bone tissue regeneration. Biological apatite as the most important integrity of the mineral part of hard tissues consists of tiny hydroxyapatite crystals in nanoregime. It seems that using the artificial hydroxyapatite with similar structure and chemical composition to biological apatite could increase its durability inside the natural hard tissues. The aim of the present work was the synthesis of nano structured hydroxyapatite via different routes, comparison of their characterization and enhancement of the bioactivity and bioresorbability of prepared hydroxyapatite by controlling its crystal size and chemical composition. Nano structured hydroxyapatite was prepared by mechanical activation and sol-gel routes. X-ray diffraction technique (XRD), Fourier transform infra red spectroscopy (FTIR) and transmission electron microscopy (TEM) were used to characterize the prepared hydroxyapatite powders. The synthesized powder was soaked in simulated body fluid (SBF) for various periods of time in order to evaluate its bioresorbability and bioactivity after immersion in SBF. Atomic absorption spectroscopy (AAS) was used to determine the dissolution rate of calcium ions in SBF media. Results showed that the mechanical activation prepared HA powder had nano scale structure with mean size of 29 nm and the sol gel prepared HA powder had nano scale structure with mean size of 25 nm. Ionic dissolution rate of prepared nano structured powders was higher than the conventional HA (with micron size) and were similar to biological apatite. It could be concluded that bioactivity behavior of hydroxyapatite powder is affected by its crystalline size. By using the nano structure HA powder with less than 50 nm crystalline size, the optimum bioactivity and bioresorbability would be achieved.

---

The fracture surfaces of PM Cr-Mo steels intensively depends on pores structure, densification, diffusion of alloying elements, contact area between particles (sinter necks), microstructural homogeneity, and type of applied load. Also, knowing about element distribution in PM parts to evaluate what places are good for crack growth, nucleation and coalescenc is important. In this investigation, fracture surfaces and crack growth mechanism for element distribution environments of cracks were studied under the three point bending (TPB) test. In this work, crack growth mechanism in Cr-Mo PM parts with three different densities (6.7, 7 and 7.2 g/cm3), were evaluated accurately. Crack walk occurred in some places that had more alloying elements, particularity molybdenum. In addition, crack route was obtained from among the sharpened porosities and martensite/bainite structures.

---

Short life of current total hip replacement metallic implants is generally dependent on the aseptic loosening of the implant, which occurs due to mismatch of elastic modulus between bone and metallic implant materials. Decreasing in elasticmodulus of implant could be successful. Forsterite is biocompatible and bioactive ceramic which has suitable mechanical properties. In presented research the composite materials based on Co-Cr-Mo alloy with 10, 15 and 20wt% of forsteritenanopowder as reinforcement were fabricated and mechanical behavior of the composites were evaluated. Composites were fabricated by ball milling, cold pressing and sintering. X-ray diffraction (XRD) and scanning electron microscopy (SEM) were used for characterization and evaluation phase composition and microstructure of the composites. Density, microhardness, compressive strength and elastic modulus of fabricated composites were evaluated. Obtained results showed elastic modulus of composite materials based on Co-Cr-Mo alloy reinforced with 10, 15 and 20wt% of forsteritenanopowder decreased significantly. Results also showed that the compressive strength of Co-base alloy composites reinforced with 10, 15 and 20 wt% forsterite were lower than cast Co-Cr-Mo alloy. With increasing in the content of reinforcement, compressive strength of the composites were decreased. Microhardness of prepared composites were higher than cast Co-Cr-Mo alloy. With increasing in content of bioceramic reinforcement, microhardness of the composites were increased.

---

A powder mixtures of 18.72% wt, 17.67% wt Al2O3 and 63.6% wt zircon were prepared and milled in a planetary ball milled for one up to 10 hours in presence of air. After removal Iron impurity from as-milled samples, they were isothermally heated in temperature range of 1300-1450 0C for one hour in an air atmosphere. After cooling the samples, they were studied using XRD analyses. The XRD and PSA analyses were showed that the size of particles in the mixtures decreased with increasing of milling time and the mixtures became amorphous nature. The isothermal runs observed that pre-milling on the mixtures has great effect, wherever the zircon decomposition temperature and mullite formation temperature decreased to about 1300 0C in a one-hour-milled sample. The amount of tetragonal zirconia increased with increasing in milling time at 1300 0C, however the amount of tetragonal zirconia decreased with increasing of temperature up to 1450 0C. The amount of tetragonal zirconia at 1300 0C in the three hours milled samples was the highest value among all samples.

---

Mechanical alloying technique is used for production of nanostructured soft magnetic alloys. In this work the back propagation (BP) artificial neural adopted to model the effect of various mechanical alloying parameters i.e. milling time and chemical composition, on the properties of Fe-Ni powders. Lattice parameter, grain size, lattice strain, coersivity and saturation intrinsic flux density are considered as the output of five BP neural networks. The results obtained show the efficiency of designed networks for the prediction of the properties of Fe-Ni powders.

---

An important parameter in composite materials is mechanical behavior and matrix-reinforcement interface interaction under applied stresses. In this investigation, bending strength of carbon-carbon composites synthesized from wood was analyzed as a measure of the composite mechanical properties. Also, densification efficiency of the products was determined by measuring the bulk density and open porosity percentage. Using scanning electron microscopy, optical microscopy, X-Ray diffraction, and Raman spectroscopy, the final product was examined to evaluate and interpret the morphology and internal texture and results of mechanical test. The results showed that we are able to use an ordinary material such as wood for production of a unique product with great properties called two-dimensional carbon-carbon composites.

---

Fe-Co alloys have unique magnetic applications. Fe50Co50 alloy has the highest saturation magnetization value among Fe-Co alloys. Moreover, the introduction of Si into Fe can result in a decrease of magnetic anisotropy. In this study, in order to utilize combined advantages of Si and Co, the effect of adding 10 and 20 at.% Si on the microstructural and magnetic properties of Fe65Co35 alloy was investigated. For this purpose, initial powder mixtures with specific compositions were milled by means of planetary ball mill for different milling times. Microstructural properties and morphology of the obtained powders were analyzed by X-ray diffraction analysis (XRD) and scanning electron microscope (SEM). Also, magnetic properties of the samples were determined by means of vibration sample magnetometer (VSM). The results showed that the crystallite size was finer and more uniform and lattice strain was decreased slightly for longer milling times. Observations indicated that the addition of Si to the alloys leads to finer particles. The results also showed that increasing the Si content increases the reduction rate of lattice parameter and coercivity.

---

In this study, Al/Steel multilayer composite was produced by accumulative roll bonding (ARB) process using Al-1100 and St-12 strips. Microstructure, mechanical properties and corrosion behavior of the composite were studied by scanning electron microscopy (SEM), tensile test, Vickers microhardness tests, cyclic polarization and electrochemical impedance spectroscopy (EIS) measurement in 3.5 wt% NaCl solution. After one ARB cycle (2 roll-bonding cycles), the multilayer composite of 4 layers of Al and 2 layers of steel was produced. The tensile strength of the Al/steel multilayer composite reached 390.57 MPa after the first ARB cycle, which was 1.29 times larger than that of the starting steel while composite density was almost half the density of the steel. Corrosion behavior of the composite revealed a considerable improvement in the main electrochemical parameters, as a result of enhancing influence of cold rolling. The results indicated that strength and corrosion resistance of Al/steel composite generally decreases and elongation increases after annealing.

---

In the present study, pure Aluminum powder with 5%wt Titanium Dioxide was mechanically milled at different times. Using phase analysis through X-ray diffraction (XRD), it was found that increasing of the milling times over 10 hours causes the reduction of Titanium by Aluminum and formation of Al2O3 in the structure. Also, it was shown that if the process persists, Aluminum reacts with Titanium and causes the formation of Al3Ti in the composition. The reactions were studied through the thermodynamic relations. Furthermore, after distribution of reinforcement particles in the matrix, using X-ray diffraction peak broadening, according to Williamson-Hall equation, the mean crystallite size and lattice strain were determined, and by scanning electron microscopy (SEM), the structure and morphology of the powder particles were studied.

---

The objective of this study was to synthesize glass ionomer–forsterite nanocomposite and study the effect of incorporating forsterite nanoparticles to the ceramic part of glass ionomer cement in order to improve mechanical properties and bioactivity. So, Forsterite nanoparticles were made by the sol-gel process using different weight percentages added to the ceramic part of commercial GIC (Fuji II GC). X-ray diffraction (XRD) was used in order to characterize and determine grain size of the produced forsterite nanopowder. In order to study the mechanical properties of the produced glass ionomer cement-forsterite nanocomposite, the compressive strength (CS), three-point flexural strength (FS) and diametral tensile strength (DTS) of specimens were measured. Statistical analysis was done by one Way ANOVA and differences were considered significant if P‹0.05. The morphology of fracture surface of specimens was studied using scanning electron microscopy (SEM) technique. Bioactivity of specimens was investigated by Fourier transitioned-infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and Inductively Coupled Plasma Optical Emission Spectroscopy (ICP-OES). The results of XRD analysis confirmed the nanocrystalline and pure forsterite synthesis. According to the mechanical properties measurements, the optimum weight percentages of forsterite nanoparticles for enhancement of CS, FS, and DTS were obtained equal to 3, 1 and 1 wt.%, respectively. Statistical analysis showed that the differences between all the groups were significant (P<0.05). SEM images and results of the ICP-OES and FTIR tests confirmed the bioactivity of the nanocomposite. Glass ionomer-forsterite nanocomposite containing 1 to 3 wt.%-forsterite nanoparticles can be a suitable candidate for dentistry and orthopedic applications due to the improvement of mechanical properties and bioactivity.