Showing 20 results for Corrosion
M. H. Fathi, Gh. Feizi, Sb. Moosavi, Gh. Gahanshahi, M. Salehi, A. Saatchi and V. Mortazavi,
Volume 20, Issue 1 (7-2001)
Abstract
Hydroxyapatite coatings have been used on metallic substrates in a variety of applications, including modifying the surface of human implants, bone osseointegration and biological fixation. In this paper, the effects of various kinds of metallic substrate on clinical and pathological results of in vivo tests are presented. Four kinds of endodontic implants i.e, stainless steel, cobalt base alloy, plasma sprayed hydroxyapatite coated stainless steel, plasma sprayed hydroxyapatite coated cobalt base alloy were prapared and implanted in mandibular canine of
cats. After a healing period of 4 months, investigation by SEM and histopathological interpretation and evaluation showed significant differences in tissue response and osseointegration between coated and non-coated metallic implants. It was concluded that the results were affected by the kind of metallic substrate .
Keywords: Hydroxyapatite coating, Dental endodontic implant, Osseointegration, Corrosion, Stainless steel,
Cobalt base alloy
A. Nasr-Esfahany and M.heydarzadeh Sohi,
Volume 23, Issue 2 (1-2005)
Abstract
Zinc-Nickel electrodeposits have been widely adopted for surface treatment of automobile steel sheet for high corrosion resistance. In this work the effect of pulse parameters on the Zn-Ni alloy electrodeposits was investigated. The hardness, thickness, corrosion resistance and composition of deposits thus produced were investigated. The surface topography of the deposits was also observed in SEM and results are reported. It has been shown that the thickness of the pulse electrodeposits
was almost even. The hardness in the pulse electrodeposits increased by increasing the on-time period and by decreasing the current density. It was also noticed that increasing the on-time period increases the nickel content of the deposit. Pulse electrodposits had fine structure and the structure become finer by reducung the on-time period and pulse frequency. The corrosion dehaviors of the deposits were then investigated. The results showed that the corrosion resistance of the DC electrodeposits improves in their nickel content increases. Pulse electodeposits show the same behavior, but deposits with about 13% nickel show maximum corrosion resistance.
T. Shahrabi Farahani, V. Baigi and S. A. Lajevardi,
Volume 27, Issue 1 (7-2008)
Abstract
Prediction of SCC risk of austenitic stainless steels in aqueous chloride solution and estimation of the time to failure as a result of SCC form important and complicated topics for study. Despite the many studies reported in the literature, a formulation or a reliable method for the prediction of time to failure as a result of SCC is yet to be developed. This paper is an
effort to investigate the capability of artificial neural network in estimatiing the time to failure for SCC of 304 stainless steel in aqueous chloride solution and to provide a sensitivity analysis thereof. The input parameters considered are temperature, chloride ion concentration, and applied stress. The time to failure is defined as the output parameter and the key criterion to evaluate the effective parameters. The statistical performance of the neural network is expressed as the average of three learning and testing results. The SCC database is divided into two sections designated as the learning set and the testing set. The output results show that artificial neural network can predict the time to failure for about 74% of the variance of SCC experimental data. Furthermore, the sensitivity analysis also exhibits the effects of input parameters on SCC of 304 stainless steel in aqueous chloride solutions.
A. Azimi Dastgerdi, F. Ashrafizadeh, M. R. Toroghinejad, F. Shahriari , H. Zahraei,
Volume 30, Issue 2 (12-2011)
Abstract
In this paper, bare spot defects in hot-dip galvanized sheets were studied in terms of the microstructure and their influence on the corrosion and mechanical properties. Surface characteristics and microstructural features were examined by scanning electron microscopy equipped with energy dispersive spectroscopy microanalysis system. The results showed that the major cause of the bare spots was the lack of wetability of the sheet surface due to contamination, improper heat treatment or chemical composition. Corrosion resistance was evaluated by standard salt spray test. Mechanical properties were examined by tensile testing. The time to red rust was much shorter on the bare spots as compared to other regions, but it appeared that bare spot defects had no significant effect on the mechanical properties of the galvanized steel sheets.
B. Bakhit, A. Akbari,
Volume 31, Issue 2 (12-2012)
Abstract
Composite and nanocomposite Ni-Co/SiC coatings were synthesized by electro-codeposition of micro and nano-sized SiC particles with average diameter of 10m and 20nm using horizontal electrodes. Surface morphology, chemical composition, phase composition, hardness and corrosion resistance of the deposited coatings were studied using SEM observations and EDX, XRD, microhardness and polarization measurements as a function of the electrodeposition current density. The results indicated that the nanocomposite coatings exhibit higher hardness and corrosion resistance compared with the composite coatings containing micro-sized SiC particles despite their lower percentage of the SiC content. The maximum hardness values of 615HV and 490HV were obtained for nanocomposite and composite coatings deposited at current density of 3A/dm2. The observed properties were discussed based on the structural details.
M. Talebian, M. Alizadeh, M. Ehteshamzadeh,
Volume 33, Issue 2 (3-2015)
Abstract
In this study, Al/Steel multilayer composite was produced by accumulative roll bonding (ARB) process using Al-1100 and St-12 strips. Microstructure, mechanical properties and corrosion behavior of the composite were studied by scanning electron microscopy (SEM), tensile test, Vickers microhardness tests, cyclic polarization and electrochemical impedance spectroscopy (EIS) measurement in 3.5 wt% NaCl solution. After one ARB cycle (2 roll-bonding cycles), the multilayer composite of 4 layers of Al and 2 layers of steel was produced. The tensile strength of the Al/steel multilayer composite reached 390.57 MPa after the first ARB cycle, which was 1.29 times larger than that of the starting steel while composite density was almost half the density of the steel. Corrosion behavior of the composite revealed a considerable improvement in the main electrochemical parameters, as a result of enhancing influence of cold rolling. The results indicated that strength and corrosion resistance of Al/steel composite generally decreases and elongation increases after annealing.
Z. Ansari, M. Alizadeh, A. Sadeghzadeh Attar,
Volume 33, Issue 2 (3-2015)
Abstract
In this study, mixed metal oxides Al2O3/MgO/TiO2 coatings with Al/Mg/Ti ratios of 5:1:3 and 2.5:3:4 were coated on AA1100 aluminum by sol-gel method. The surface morphology, phase analysis and the corrosion behavior of the Al2O3/MgO/TiO2 coatings were characterized by scanning electron microscope (SEM), X-ray diffraction (XRD), and electrochemical impedance spectroscopy measurements (EIS) in 3.5 wt.% NaCl solution. The thermal behaviors, the bonds configuration, and functional groups of the coated samples were studied by thermo-gravimetric and differential thermal analysis (TG-DTA) and Fourier transform infrared spectroscopy (FTIR), respectively. The results demonstrated that heat treatment at
450 °C caused an increase in porosity and coating cracking, finally leading to the decrease of corrosion resistance. The best corrosion resistance was achieved for the sample with Al/Mg/Ti molar ratio of 5:1:3 without any heat treatment. The structure of this sample was amorphous, and heat treatment resulted in crystallization and decrease of the corrosion resistance.
M.r. Garsivaz Jazi, M.a. Golozar , K. Raeissi,
Volume 33, Issue 3 (3-2015)
Abstract
In this study, the chemical composition, thickness and tribocorrosion behavior of oxide films prepared on Ti-6Al-4V alloy by anodising treatment in H2SO4/H3PO4 electrolyte at the potentials higher than the dielectric breakdown voltage were evaluated. The thickness measurement of the oxide layers showed a linear increase of thickness by increasing the anodizing voltage. The EDS analysis of oxide films demonstrated precipitation of sulfur and phosphor elements from electrolyte into the oxide layer. Tribocorrosion results indicated that the tribocorrosion behavior of samples was significantly improved by anodising
process. Furthermore, the tribocorrosin performance of thesamples anodised at higher voltages was enhanced. SEM and EDS of worn surfaces indicated that the oxide layer on the samples anodised at lower voltages was totally removed, but for the samples anodised at higher voltages, the oxide layer was only locally removed within the wear track. Moreover, measurement of wear volume of the treated samples exhibited lower values on the samples anodised at higher voltages.
F. Bodaghi, M. Atapour, M. Shamanian,
Volume 34, Issue 3 (12-2015)
Abstract
Aluminium 5xxx alloys excellent properties make them suitable for many industrial applications. The corrosion behavior of this alloy family in industrial environments such as sea water is the main focus of many researches. Due to need for joining large segments of this alloys, the effect of single as well as multipass (double and triple pass) gas metal arc welding (GMAW) on microstructure and corrosion behavior of Al5083-H321 alloy was studied. For this purpose, ER5183 filler metal was used. Microstructures were evaluated using optical and scanning electron microscopy (SEM). Corrosion measurements were performed using open circuit potential test, immersion test in 3.5%NaCl solution and polarization tests. Results indicated that the corrosion resistance of the two passes weldment was improved in comparison with the base metal and its icorr and Ecorr were equal to 0.087´10-6 (µA/cm2) and -0.4395 (V), respectively.
M. Atapour, M.m. Dana, F. Ashrafizadeh,
Volume 34, Issue 4 (3-2016)
Abstract
In this investigation, the effect of grain size on the corrosion behavior of 304L stainless steel has been studied. Samples with grain sizes of 0.5, 3 and 12 micrometers were fabricated through formation of strain-induced martensite by 80% cold rolling of the stainless steel sheets at -15 °C and its reversion to austenite during annealing at 900 °C for 1, 5 and 180 min. The corrosion behavior of samples with different grain sizes was investigated by cyclic polarization experiments and immersion tests in 0.1 M hydrochloric acid (HCl). The polarisation tests showed no differences in uniform corrosion rates of the samples. The results of the cyclic polarisation and immersion tests showed that decreasing the grain size improved the pitting corrosion resistance from 290 mVAg/Agcl for grain size of 12 micrometers to 420 mVAg/Agcl for grain size of 0.5 micrometers.
S. Khorsand, K. Raeissi, F. Ashrafizadeh,
Volume 34, Issue 4 (3-2016)
Abstract
Super-hydrophobic nickel and nickel-cobalt alloy coatings with micro-nano structure were successfully electrodeposited on copper substrates with one and two steps electrodeposition. Surface morphology, wettability and corrosion
resistance were characterized by scanning electron microscopy, water contact angle measurements, electrochemical impedanc spectroscopy (EIS) and potentiodynamic polarization curves. The results showed that the wettability of the micro-nano Ni and Ni-Co films varied from super-hydrophilicity to super-hydrophobicity by exposure of the surface to air at room temperature. The corrosion results revealed the positive effect of hydrophobicity on corrosion resistance of Ni coating (~10 times) and Ni-Co coating (~100 times) in comparison with their fresh coatings. The results showed that super-hydrophobic nickel coating had higher corrosion resistance than super-hydrophobic nickel-cobalt coating.
M. Bahrami, G.h. Borhani, S.r. Bakhshi, A. Ghasemi,
Volume 35, Issue 3 (12-2016)
Abstract
Organic–inorganic hybrid coatings were prepared by sol–gel method and deposited on aluminum alloy 6061. Attenuated Total Reflectance-Fourier Transform Infrared (ATR-FTIR) spectroscopy and Scanning Electron Microscopy (SEM) were used for structural study of the hybrid coatings. Adhesive strength of sol–gel coatings to the substrate was evaluated quantitatively and qualitatively. Corrosion behavior of the samples was studied by cyclic potentiodynamic and linear polarization tests. Results showed that adhesion strength of the coatings to the substrates was increased with increasing tetrapropoxide of zirconium (TPOZ) and cerium content. Corrosion tests showed that corrosion current density of coated samples were decreased three to seven orders of magnitude in comparison with uncoated aluminum alloy 6061. Decreasing in corrosion current density and increasing in polarization resistance was observed by increasing zirconia and cerium content. Unlike the uncoated aluminum alloy 6061, the crack-free coatings did not show pitting tendency.
M. Alizadeh, A. Cheshmpish,
Volume 37, Issue 2 (9-2018)
Abstract
In this research, Ni-Mo-Al2O3 composite coatings were electro-deposited on the mild carbon steel in a citrate bath containing micro- sized Al2O3 particles. Afterward, the effect of the particle concentration in the electrolyte bath (ranging from 0 g/L to 30 g/L) on the microstructure, microhardness, and corrosion performance was evaluated. To investigate the microstructural changes and the surface morphology of the coatings, as well as the particle distribution in the deposits, optical and scanning electron microscopy coupled with the energy dispersive X-ray spectroscopy was utilized. The corrosion behavior of the prepared coatings was investigated in a 3.5 wt. % NaCl solution. The results showed that the presence of the Al2O3 particles in the Ni-Mo coatings changed the microstructure and also, increased the microhardness and corrosion resistance of them. It was also found that the desirable structure of the protruding crystallite morphology with no detectable pores could be achieved at the medium concentrations of reinforcement (e.g. 20 g/L). Further the optimum concentration of the particles in the electrolyte bath to attain the composite coating with the desirable microstructure and consequently, the desirable corrosion resistance was found to be 20 g/L.
M. Tafreshi, S. R. Allahkaram, S. Mahdavi,
Volume 37, Issue 3 (12-2018)
Abstract
In this research, Zn-Ni and Zn-Ni/PTFE coatings were electrodeposited from sulfate-based electrolytes. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques were used to investigate the corrosion properties of the coatings. Hardness and tribological behavior of the coatings were examined by the Vickers microhardness testing machine and the pin-on-disc method, respectively. Chemical composition and morphology of the as-deposited and worn surfaces of the coatings were studied by a scanning electron microscope (SEM) equipped with an energy dispersive X-ray spectrometer (EDS). According to the results, the corrosion current density of the Zn-Ni film was about 30% of that of the composite coating. Hardness of the alloy film was partially decreased by the incorporation of Polytetrafluoroethylene (PTFE) particles. However, the wear loss and coefficient of friction of the Zn-Ni/PTFE coating were, respectively, about 43% and 57% of those of the Zn-Ni film. Moreover, wear mechanism was changed from plastic deformation and adhesive wear to slight abrasion by the co-deposition of PTFE particles.
M. Ghasemian Malakshah, F. Ashrafizadeh, A. Eslami, F. Fadaeifard,
Volume 38, Issue 2 (9-2019)
Abstract
Since martensitic precipitation hardened 17-4pH stainless steel has been widely used in corrosive environments, evaluation of its corrosion fatigue behavior is important. In this research, after microstructural studies, mechanical, corrosion, fatigue and corrosion fatigue tests were performed on 17-4pH specimens. Fatigue and corrosion fatigue tests were carried out at the stress ratio of -1 and the stress frequency of 0.42 Hz (to increase the effect of corrosive solution), and corrosion fatigue tests were conducted in 3.5% NaCl solution, an environment similar to corrosive sea water. Fatigue limit of 17-4pH stainless steel was 700 MPa in air and 415 MPa in corrosive environment. Comparing the S-N curves of this alloy at the optimal heat treatment cycle in two modes of fatigue and corrosion fatigue revealed the reduction of fatigue limit up to 40 % in the presence of corrosive environment. This reduction was due to the effect of observed corrosion pits on the surface and Damaged passive layer.
F. Soleimani, R. Emadi,
Volume 38, Issue 3 (12-2019)
Abstract
In this study, polycaprolactone/chitosan/1% baghdadite composite coating was applied on anodized AZ91 alloy to improve the corrosion rate of AZ91 alloy in simulated body fluid (SBF) solution for long immersion times, control its degradability and enhance its bioactivity. By applying the composite coating and after seven days of immersion in a phosphate buffer solution, the corrosion rate decreased from 0.21 mg/h.cm2 (for AZ91 sample) to 0.1 mg/h.cm2 (for anodized AZ91 sample). Formation of apatite layer on the surface of specimens is considered a criterion for bioactivity. In order to evaluate the ability of specimens to get covered by an apatite, the SBF test was used. Application of the composite coating yielded the highest ability for apatite formation, controlled release of ions, and the lowest corrosion rate in the SBF so that it could be considered a good choice for bone implants.
M. Emami, Sh. Hayashi,
Volume 38, Issue 3 (12-2019)
Abstract
The outer surface of heat exchanger tubes that work under fluidized bed waste or biomass incineration is exposed to severe high-temperature erosion-corrosion (E-C). To evaluate the behavior and enhance the service life of the tubes, the real service conditions ought to be simulated in the laboratory. In this study a test rig with a fluidized bed of hot sand was designed and manufactured to expose nickel-based SFNi4 alloy to high-temperature E-C. In order to increase the corrosiveness of the environment, the silicon oxide sand was mixed with 0, 0.5 and 1 wt.% of a mixture of NaCl and KCl salts with 1:1 molar ratio. The erosive conditions of the environment were changed by altering air flow rate from 20 to 25 L/min and changing the sand incident angle from 45 to 90 degrees. The rate of material removal was calculated by measuring the thickness of each sample before and after the test. After each experiment, the surface and cross-section of specimens were studied using SEM and EDS analysis. Finally, the optimum E-C parameters to ensure actual industrial conditions were obtained.
S. Arjmand, M. Tavoosi,
Volume 39, Issue 3 (12-2020)
Abstract
The present work aims to modify surface properties of pure Ti by development of Ti-Al-N intermetallic composite coatings. In this regard, tungsten inert gas (TIG) cladding process was carried out using Al 1100 as filler rod with Ar and Ar+N2 as shielding gases. Phase and structure of the samples were investigated by X-ray diffraction (XRD) technique, optical microscopy (OM) and scanning electron microscopy (SEM). Hardness values and corrosion behavior of the obtained coatings were also compared using Vickers microhardness tester and potentiostat, respectively. The results showed that composite structure containing Al3Ti, Ti3Al2N2 and Ti3Al intermetallic compounds could be formed on the surface of pure Ti. Amounts of brittle phases and welding defects at the titanium-coating interface were least by welding under pure Ar shielding. Despite the increasing amount of structural defects such as porosity and non-uniformity under Ar+N2 shielding, the prepared coatings had higher hardness (more than 100 HV) and corrosion resistance (more than twice) compared with those obtained under Ar shielding.
M. Salehi, M. Eskandari, M. Yeganeh,
Volume 40, Issue 2 (9-2021)
Abstract
In this study, microstructural changes in the thermomechanical processing and its effect on the corrosion behavior of 321 austenitic stainless steel were investigated. EDS analysis and optical microscopy were used to identify precipitates and microstructure, respectively. To evaluate the corrosion properties, potentiodynamic polarization test and electrochemical impedance spectroscopy were performed. First, the as-received sample was subjected to cold rolling with a 90% thickness reduction at liquid nitrogen temperature, and then annealing was performed at temperatures of 750, 850, and 1050 °C for 10 min. The results showed that severe cold rolling slightly improved the corrosion properties and in annealed samples, the corrosion resistance increased with more uniform microstructure, more reversion of martensite phase to austenite, and reduction of grain size. Annealed samples at 850 °C and 1050 °C with polarization resistance values of 8.200 kΩ.cm2 and 3.800 kΩ.cm2 depicted the highest and lowest corrosion resistance compared to other samples, respectively.
M. H. Rezvani, M. Yeganeh, S. M. Lari Baghal,
Volume 41, Issue 1 (8-2022)
Abstract
In this study, the addition of organic methionine inhibitor (as an eco-friendly inhibitor) to 0.1 M sulfuric acid media on corrosion resistance of 316L austenitic stainless steel (fabricated by rolling method and three-dimensional (3D) printing method) was investigated. Open-circuit potential electrochemical test and impedance, and structural tests such as optical and electron microscopy and x-ray photoelectron spectroscopy were conducted. The results showed that the corrosion resistance in the presence of inhibitor was higher than the sample without inhibitor and the inhibitory efficiency of methionine was increased up to 64% and the resistance to surface transfer between metal oxide and electrolyte was improved up to 2.77 times. The addition of methionine reduced the surface roughness and accumulation of the surface cavities. The chemical and physical adsorption mechanism of the inhibitor (negatively charged side adsorption of the methionine molecule with positively charged anodic regions of the metal surface) occurred at all points on the surface of the sample with the inhibitor. Also, the amount of oxygen in the cavities was reduced and the distribution of sulfur was uniform. The thickness of the passivator oxide layers was calculated more than the sample without inhibition due to the addition of inhibitor.
