Showing 15 results for Oxidation
S. R. Bakhshi, M. Salehi, H. Edris, G. H. Borhani,
Volume 29, Issue 1 (6-2010)
Abstract
In this study, Mo-14Si-10B and Mo-57Si-10B (at%) elemental powders were separately milled using an attritor mill. Mechanically alloyed powders were agglomerated and annealed. Then, powders of Mo-Si-B as alloyed (with composites) and agglomerated (without composites) were plasma sprayed onto plain carbon steels. The samples, both coated and non-coated, were subjected to isothermal oxidation tests. Metallurgical characteristics of powders and coatings were evaluated by SEM and XRD. Plasma-sprayed Mo-Si-B coatings (with phases of MoSi2, Mo5Si3, MoB and Mo5SiB2) greatly improved the oxidation resistance of the plain steel substrates, but plasma-sprayed Mo-Si-B coatings (without any phases) did not significantly improve the oxidation rate of substrates. Also, the kinetics and composition of the oxide-scale have been found to depend on the alloy composition.
H.r. Salehi, S.m.r. Khalili,
Volume 30, Issue 2 (12-2011)
Abstract
In the present work, thermal and mechanical behaviors of phenolic resin are investigated. This polymer can be used as a matrix for carbon-carbon composites. To find out the best heating process, five different cycles are used for curing the polymer and flexural strength of the specimens are obtained. The cycle with maximum strength is used for the next steps. Then, the oxidation behavior of specimens is studied at different temperatures. The results show that the polymer can withstand temperature about 350°C without significant weight changes. Carbonization of phenolic resin is studied by four different cycles at 1100°C. Oxidation of carbon obtained from carbonization cycle is analyzed extensively and shows no weight change until 550°C. The microstructure of specimens is also investigated by SEM. By additining SiC micro particles to phenolic polymer, the strength change is achieved.
H. Tavakoli, M. Soltanieh, H. Aghajani, M. Jafarpour,
Volume 34, Issue 1 (5-2015)
Abstract
This study was intended to investigate the effect of injection of aluminium into the crystallizator on type, composition and activity of inclusions in low carbon steel grade USD7. The steel is made in Zob-e-Ahan Isfahan factory and its porosities and inclusions results in the problem of rupturing during rolling process. To improve the quality of this steel, 2.4 mm diameter pure aluminum wires were injected in to the crystallizator at the rate of 2, 4, 6 or 8 m/min in certain periods and then sampling was done. The results indicated that much of the added aluminum changed to aluminum oxide slag, and the remaining part altered the chemical composition of the inclusions. Increased aluminum caused an increase in the activity of alumina and reduction in the activity of other oxides in the slag and existing inclusions in the melt. By increasing Al2O3 activity from 0.313 to 0.649, the Al2O3 formation and oxygen exclusion probability increased in the system. Scanning electron microscopy showed that without aluminium injection, most of inclusions were FeO-MnO type placed around existing porosities in the ingot. The optimum rate of aluminum injection was found to be 4 m/min.
S. Bassaki, F. Golestani Fard, R. Naghizadeh, M. Rashidzadeh,
Volume 34, Issue 3 (12-2015)
Abstract
Titanium dioxide-nickel oxide porous coatings were synthesized by Plasma Electrolytic Oxidation (PEO)/ ElectroPhoretic Deposition (EPD) in one step and within a short time. The main purpose of this research was to increase photocatalytic activity of titanium oxide by increasing surface area and coupling of titanium oxide with nickel oxide. Applied voltage effects on phase structure, surface morphology and photocatalytic efficiency of coatings were studied. Phase structure and surface morphology of the synthesized catalysts were investigated by XRD and SEM, respectively. Photocatalytic efficiency of the samples was studied through measuring the decomposition rate of 4-chlorophenol. The results showed that the coatings mainly consisted of anatase and nickel oxide phases whose amounts in coatings increased with the voltage. There was an enhancement of the photocatalytic efficiency in TiO2/NiO composite coatings compared with TiO2 coatings. Besides, there was an optimum amount of NiO to reach maximum photocatalytic efficiently.
M. Rezvani, K. Raeissi, F.l. Karimzadeh,
Volume 35, Issue 2 (9-2016)
Abstract
This study has examined the properties of Crofer 22APU stainless steel produced by mechanical alloying for using as interconnect plates in solid oxide fuel cells.This alloy was produced by mixing the source powders and mechanical alloying for 40 hours. For creating a sample with high density, spark-plasma sintering was applied at 1100 °C and 50 Mpa stress for
10 minutes. To achieve the desired properties such as low electrical resistance and high oxidation resistance, a number of samples were coated by manganese-cobalt using electrodiposition technique at current density of 150 mA/cm 2 for 40 minutes. Then, considering the properties required for an interconnect plate of solid oxide fuel cell, oxidation resistance and electrical resistance of the coated and uncoated samples were investigated. Oxidation behavior of the coated and uncoated samples, after 100 hours oxidation in air at 800°C did not follow any rule and its curve was a sinus type. The electrical resistance of uncoated samples was in the range of 0.1-0.2 mOhm.cm2, but the electrical resistance of the coated samples after 100 h oxidation reached to a less ammount than that of the corresponding uncoated ones. The alloy produced by mechanical alloying method, compared with commercial ones produced by casting methods, showed similar oxidation behavior after 100 h oxidation, but it had a surface electrical resistance far less than its commercial ones.
M. Mahmoudi Saleh Abad, M. Zandrahimi, H. Ebrahimi Far,
Volume 37, Issue 3 (12-2018)
Abstract
In order to improve the oxidation and hot corrosion resistance of steels, various elements including aluminum, chromium, silicon, titanium or combination of these elements can be diffused on to the surface of steel. In this study, aluminum and titanium were simultaneously co-deposited onto the AISI 430 ferritic stainless steel substrate by the pack cementation process. Coating was examined by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The coating consised of two layers with the thickness of approximately 14 microns. The results obtained by XRD showed the existence of FeTi, TiO2, AlTi, Al3Ti and Al5Ti phases in the coating. Isothermal oxidation and cyclic oxidation were carried out at 1000○C. It was showed that the diffusional coating of aluminum-titanium led to the improvement of cycle and isothermal oxidation resistance.
F. Saeidpour, M. Zandrahimi, H. Ebrahimifar,
Volume 38, Issue 1 (6-2019)
Abstract
Crofer 22 APU ferritic stainless steel has been evaluated as one of the favorable materials for utilization in Solid oxide fule cell (SOFC) interconnects. However, there are difficulties in utilizing these metallic interconnects, including the quick decrease of their electrical conductivity and evaporation of Cr species. To overcome the above problems, the application of protective coatings has been proposed. In this work, Co/Y2O3 composite coatings were deposited onto Crofer 22 APU stainless steels by direct current electrodeposition method. Oxidation and electrical properties of uncoated and coated steels were evaluated. Surface and cross-section of the bare and coated steels were characterized using scanning electron microscopy and X-ray diffraction techniques. Results showed that oxidation rate of the coated specimen was reduced by about 4 times, as compared to the uncoated one after 500 h isothermal oxidation in air at 800˚C. Formation of Co3O4 and MnCo2O4 spinel compositions improved electrical conductivity of the coated sample. After 500 h of isothermal oxidation at 800˚C, ASR value of the Co/Y2O3-coated and uncoated steels was 15.8 mΩ·cm2 and 25.9 mΩ·cm2 , respectively.
H. Ebrahimifar, M. Zandrahimi, F. Ekhlaspour,
Volume 38, Issue 3 (12-2019)
Abstract
One of the most effective ways to improve oxidation resistance of interconnects used in solid oxide fuel cells (SOFCs) is to apply a layer of conductive protective coating. In this study, Crofer 22APU ferritic steel was coated in a titanium- based powder mixture by pack cementation method. The powder composition for titanium coating was Ti 20 wt.%, NH4Cl 5 wt.% (activator) and Al2O3 75 wt.%. The optimum temperature and time to obtain the best coating quality in terms of adhesion and porosity were 800 °C and 7 hours, respectivly. The obtained titanized coating consisted of TiFe, TiFe2 and TiCr2 phases. The results of isothermal and cyclic oxidation tests carried out at 900 °C, showed that titanium-coated samples had better oxidation resistance than non-coated samples. Microstructural and phase studies of coated and oxidized samples were performed by scanning electron macroscopy (SEM) and X-ray diffraction analysis (XRD). During oxidation process, the coating layer was converted into TiFe, TiFe2, TiFe2O5, TiO2 and TiCr2O4 phases. The coated specimens had lower weight gains relative to uncoated samples showing that coating effectively protects the substrate against oxidation. Moreover, coated samples had higher electrical resistance than uncoated ones.
F. Shahriari Nogorani, M. Afari, M. A. Taghipoor, A. Atefi,
Volume 39, Issue 1 (5-2020)
Abstract
Practical applications of thermal barrier coatings with aluminide bond-coats are limited due to oxide scale spallation of the aluminide coating under applied thermal stresses. Considering the positive effects of oxygen-active elements or their oxides on the high temperature oxidation behavior, in this research zirconia was introduced into an aluminide coating. For this purpose, a Watts type bath was used to electroplate a layer of Ni-ZrO2 composite on a Ni-based substrate. Aluminizing was performed using the conventional two-step process at 760 and 1080 °C. Microstructural characterization of coatings in the as-coated conditions and after cyclic oxidation via 5-hour cycles at 1050 °C was performed using electron microscopy, energy dispersive spectroscopy and X-ray diffractometry. The results showed that the general three-zone microstructure of the simple high activity aluminide coatings develops below the pre-deposited nickel-zirconia layer and latter converts to a nearly un-alloyed porous NiAl. In spite of its porous surface layer, the zirconia modified coating has a higher oxidation resistance than the unmodified aluminide coating.
M. Toorani Farani,
Volume 39, Issue 1 (5-2020)
Abstract
In this study, Plasma Electrolytic Oxidation (PEO) at three frequencies of 500, 1000 and 3000 Hz was applied on Mg surface and the effect of PEO surface preparation on protective behavior of three types of epoxy, fusion bond epoxy (FBE) and polyurethane coatings was investigated. The microstructural and protective properties of PEO coatings were studied by SEM, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results showed that the coating formed at frequency of 3000 Hz had smaller pore size and better protection properties. EIS test in 3.5 Wt.% NaCl solution was also used to investigate the protective behavior of the two-layered coatings. The results showed that PEO process had a favorable effect on the protective behavior of the polymer layers. Moreover, the best protection behavior was related to the PEO/FBE coating system.
M. Soltani, A. Seifoddini, S. Hasani,
Volume 39, Issue 1 (5-2020)
Abstract
In this research, the effect of heating rate on oxidation kinetics of magnesium powder particles under non-isothermal conditions was studied. For this purpose, differential thermal analysis (DTA) and thermogravimetry analysis (TGA) was done on magnesium powder particles at three heating rates of 5, 10 and 20 K min-1 up to 1000 °C under air atmosphere. Also, in order to better understand the oxidation process of magnesium powder, three temperatures were selected according to the DTA curve at a heating rate of 20 K min-1. Then, samples of magnesium powder were heated up to these three temperatures with heating rate of 20 K min-1 and were subjected to X-ray diffraction (XRD) and scanning electron microscopy (SEM) for phase and microstructural analysis. Then, kinetic studies were performed using some isoconversional methods such as Starink and Friedman as well as direct and indirect fitting methods. The activation energy (E) and pre-exponential factor (lnA) for oxidation of magnesium powder were in the range of 327-956 kJ mol-1 and 45-135 min-1, respectively. The reaction models for heating rates of 5, 10 and 20 K min-1 were obtained to be A3/2, R2 and D1, respectively.
M. Emami, S. Hayashi,
Volume 39, Issue 3 (12-2020)
Abstract
High-temperature erosion-oxidation behavior of nickel-based alloys containing 0-7 wt.% Mo in fluidized bed waste incineration conditions was studied. A stream of hot condensed air with a flow rate of 25 L/min caused hot silica sand (700 °C) mixed with 0.5 wt.% of chloride salts to hit the specimens for 250 h. By removing the erosive factor, the high-temperature oxidation behavior of the alloys in air and air-chlorine atmospheres was studied at 520 and 560 °C for 100 h. Mass gain measurement due to oxidation followed by thickness loss measurement in the erosion-oxidation tests showed that an increased Mo content led to improved oxidation resistance as a result of reduced scaling rate. However, under simultaneous oxidation and erosion conditions, the lower oxidation rate of the alloy with 7 wt.% Mo caused rapid removal of the protective scale and a reduction in erosion-oxidation resistance of the alloy. Under these conditions, the alloy with 3 wt.% Mo showed the smallest removal rate. Microscopic observations and XRD analysis confirmed formation of Cr2O3/NiCr2O4 scales on the surface. Mo-free alloy with lowest oxidation resistance showed a higher erosion-oxidation resistance. However, the high oxidation rate of this alloy led to a severe Cr-depletion and internal oxidation in subsurface region.
S. N. Hosseini, F. Karimzadeh, M. H. Enayati,
Volume 39, Issue 4 (2-2021)
Abstract
The bare and pre-oxidized AISI 430 pieces were screen printed by copper ferrite spinel coatings. Good bonding between the coating and the substrate was achieved by the reactive sintering process of the reduced coating. The energy dispersive X-ray spectroscopy (EDS) analysis revealed that the scale is a double layer consisting of a chromia-rich subscale and an outer Cu/Fe-rich spinel. The results showed that the spinel protection layer not only significantly decreased the area specific resistance (ASR), but also inhibited the subscale growth by acting as a barrier to the inward diffusion of oxygen. ASRs of 19.7 and 32.5 mΩ.cm2, much lower than that of the bare substrate (153.4 mΩ.cm2), at 800 °C after 400 h oxidation were achieved for the bare and pre-oxidized copper ferrite spinel coated samples, respectively. Excellent, stable ASR (20.5 mΩ.cm2) was obtained with copper ferrite coating after 600 h of exposure at 800 °C. The high electrical conductivity of CuFe2O4 and its doping by Mn, the growth reduction of Cr2O3 oxide scale and the good coating to substrate adherence are proposed to be responsible for substantial improvement in electrical conductivity.
S. Shahzamani, M. R. Toroghinejad, A. Asharfi,
Volume 40, Issue 2 (9-2021)
Abstract
In this study, Al/Al2O3 composite was produced by accumulative roll bonding (ARB) process coupled with the plasma electrolytic oxidation (PEO) process. The alumina was grown on Al sheets by electrolyte technique with three different thicknesses (10, 20, and 40 µm). The results showed that incorporation of alumina up to 3.22 vol.% in aluminum matrix enhanced the yield and tensile strength of the composite, whereas increasing the amount of alumina up to 6.25 vol.% deteriorated the tensile properties. In the last part, a serial sectioning process was employed to develop a three-dimensional (3D) representation of the microstructure of Al2O3 particles reinforced Al composite for visualization and finite-element modeling (FEM).
R. Bagheri, F. Karimzadeh, A. Kermanpur , M. Kharaziha,
Volume 40, Issue 2 (9-2021)
Abstract
A new method has been presented for the synthesis of copper (Cu)/copper oxide (CuO)-nanoparticles (NPs), based on the process of corrosion and oxidation of Cu-NPs on the surface of the gold electrode by nitric acid. Cu-NPs were deposited on the surface using potentiometric method. The high concentration of Cu-NPs was estimated by Differential Pulse Voltammetry (DPV). The process of growth and distribution of CuO-NPs on the surface of Cu-NPs using structural analysis of Fourier Transform Infrared Spectroscopy (FTIR) and X-ray diffraction (XRD) showed that nitrate was well absorbed and a sharp hydroxyl peak appeared and a phase of CuO NPs formed on the electrode surface. The surface morphology indicated that the average size reduced from about 150 nm to 50 nm in the presence of nitrate. This can be due to the oxidation of Cu nanoparticles on the surface and reduction of particle size compared to the absence of nitric acid. This simple and low-cost method can be used as a surface modification of antibacterial and active catalyst electrodes.
