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Showing 2 results for Superalloy.
Formation and Microstructural Characterization of Co-DepositedSilicon Aluminide Coating Produced by Pack Cementation Process at High Temperature
M. Pourkarimi, B. Lotfi, F. Shahriari Nogorani,
Volume 35, Issue 4 (2-2017)
Abstract

In this study, creation of a silicon aluminide coating on IN738LC nickel-based superalloy has been investigated, using co-deposition process. Thermochemical calculations indicated the possibility of obtaining a silicon aluminide with NH4Cl activated pack powder at 900°C, in order to achieve coating with desirable structures. Two powder mixtures with nominal compositions of 7Si-14Al-(1-3) NH4Cl-Al2O3 (wt. %) and 16Si-4Al-(1-3) NH4Cl-Al2O3 (4 and 0.5 Si/Al ratios, respectively) were used. According to the results, both coatings showed multi-layered structures containing AlNi2Si as dominant phase. In coating created by pack powder with Si/Al ratio of 0.5, a porous and brittle layer of NiSi was formed on the surface which deteriorated the mechanical properties of coating to some extent. It was found that inward diffusion of Al was dominant at the first stage, while afterward, inward diffusion of Si led to conversion of NiAl phase to AlNi2Si and, finally, to NiSi phase. Eventually, the sample coated by Si/Al=4, showed superior microstructural characteristics, containing desirable AlNi2Si phase without undesirable brittle NiSi phase.


Boriding of In-738 Superalloy via the Pack Cementation Method and the Study of the Kinetic of Boride Layer Formation
H. Esfahani, M. Rasouli Samar, F. Dabir, A. Abdollahzadeh,
Volume 38, Issue 1 (6-2019)
Abstract
In this study, mechanism and kinetic of formation of boride layer on In-738 superalloy were investigated via diffusion pack cementation method. Boriding was carried out at 900 °C for several short times (5, 15, 45 and 60 min). Phase study by means of X Ray defragtion (XRD) indicated that in addition to Ni3B, other phases such as Cr5B3, AlB2, and W2B were formed at the first period of process, and other compounds such as MoB2, VB, TiB, Ni6Si2B, and Mo2NiB2 were generated in the more prolonged time. SEM study also showed that not only the thickness of boride coating was increased, but also an interdiffusion zone (IDZ) was formed under the coating and it was grown by the upward diffusion of alloy elements. The kinetic study was good according to diffusion theory, confirming the two diffusion steps for IDZ. Thickness and hardness of the boride coating over 60 min process were 27.8 µm and 853 HV, respectively.

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