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Showing 5 results for Borhani

M. Yousefieh, M. Tamizifar, S.m.a. Boutorabi, E. Borhani,
Volume 3, Issue 2 (Journal OF Welding Science and Technology of Iran 2018)
Abstract

In the present research, the parameters of FSW process were optimized for the mechanical properties of thin aluminum- scandium alloys by a design of experiment (DOE) technique. The optimum conditions providing the highest mechanical properties were found by this method. Among the three factors and three levels tested, it was concluded that the tool rotational speed had the most significant effect on the mechanical properties and the travel speed had the next most significant effect. The effect of tool tilt angle was less important when compared to the other factors. The EBSD results demonstrated a recrystallized equi axial structure and the existence of a mixture of B and Ccomponents in the weld nugget.
M.r. Borhani, S.r. Shoja Razavi, F. Kermani, M. Erfan Manesh, S.m. Barekat, H. Naderi Samani, M. Shahsavari,
Volume 8, Issue 2 (Journal OF Welding Science and Technology 2023)
Abstract

The purpose of this research is to laser cladding of stellite6 and stainless steel 17-4PH powders on the substrate of stainless steel 17-4PH, and investigate its solidification microstructure. The results showed that the microstructure of the stellite6 cladding has a cobalt solid solution ground phase with an FCC structure and Cr7C3 and Cr23C6 carbides. Also, the values ​​of the primary dendrite distance and the distance of the secondary dendrite arm have decreased by moving away from the interface; The reason for this is related to the difference in the cooling rate in different parts of the coating. The microstructure of 17-4PH stainless steel coating includes martensitic, ferritic, and austenitic phases; Due to the same chemical composition of the substrate and the cladding, the weight percentage of elements such as iron, nickel, chromium, and copper did not change from the cladding to the interface. It indicates the uniformity of the chemical composition of the cladding and the substrate. The calculated microhardness for the cladding of stellite6, the substrate and the cladding of stainless steel 7-4PH is about 480, 350, and 350 respectively. The reason for the higher microhardness of the cladding is the presence of chromium carbides (Cr7C3 and Cr23C6) formed in the cobalt field and the cobalt solid solution field of the cladding.
 

M.r. Borhani, S.r Shoja-Razavi, M. Erfanmanesh, F. Kermani, S.m. Barekat ,
Volume 9, Issue 1 (Journal OF Welding Science and Technology 2023)
Abstract

Inconel 713LC super alloy is one of the most widely used high-temperature alloys. Due to the high level of gamma prime phase caused by Ti and Al alloy more than a critical value, this alloy is considered as one of the non-weldable alloys. One of the basic repair methods of this series of superalloys is laser cladding methods. In this research, the IN713LC  substrate was reconstructed with Inconel 625 powder by a direct laser deposition system. To characterize, optical and electron microscopy tests, porosity measurement, and XRD were carried out; The results showed that the R (growth rate of the dendrite tip) increases at high speeds of laser cladding; as a result, the G/R (combined solidification point) ratio decreases, and the structure tends towards the coaxial dendritic direction. For this reason, by increasing the speed of laser scanning from 4 to 6 mm/s, the coaxial dendritic structure increases. The hardness measurement results indicate a decrease in the hardness up to the junction area from 430 to 370 Vickers and fluctuations of about 50 Vickers. Due to the high solidification speed, the average distance between the secondary dendritic arm space was 0.8 at the bottom, 1.01 in the middle, and 1.75 micrometers at the top of the sample. Due to the high cooling speed, only carbides and lava phases are formed. Also, the porosity measurement results of the cladding indicate a maximum porosity of 0.1 percent.

Mohammad Reza Borhani, Reza Shoja Razavi, Farid Kermani,
Volume 9, Issue 2 (Journal OF Welding Science and Technology 2024)
Abstract

In this study, the effect of friction stir welding (FSW) parameters on the dissimilar joint properties of 5083 aluminum alloys and 316L austenitic stainless steel, with a thickness of 4 mm, has been investigated. The tool speed was considered in the range of 16 to 25 mm/min, and the rotation of tool speed was considered to be equal to a constant speed of 250 rpm. To check the microstructure of different weld areas, optical and scanning electron microscopes were used, to check the mechanical properties, hardness and tensile tests were performed. The results showed the formation of a composite region consisting of steel reinforcement particles in the field of aluminum.
At the steel-aluminum interface, a single layer of discontinuous intermetallic composition with a thickness of about 2 micrometers was observed; Also, by choosing the rotation speed of 250 rpm and the tool speed of 16 mm/min, the tensile strength equal to 298 MPa and ductility of 26% (93% of tensile strength and 50% of ductility of aluminum 5083 alloy) were obtained.

M. R. Borhani, M. Rajabi, R. Shoja Razavi, R. Jamaati,
Volume 9, Issue 2 (Journal OF Welding Science and Technology 2024)
Abstract

Reconstruction of parts using direct laser deposition can create a combination of high wear resistance properties, good toughness, and  corrosion resistance. In this research, the wear properties of Inconel 625 powder cladding on the same substrate have been investigated; For this purpose, room temperature and high temperature wear tests have been used. Mass reduction, friction coefficient, width and depth of wear penetration have been measured. Also, a scanning electron microscope with an energy disspersive spectroscopy system was used to evaluate the cladding surface. The results showed that the mass reduction due to wear at Inconel 625 cladding compared to Inconel 625 substrate has decreased by 7% and 52%, respectively, at temperatures of 25°C and 620°C. Also, the wear mechanism of the room temperature of the cladding is mainly scratchy, and the wear mechanism of high temperature is mainly sticky.


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